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Cotton Waiex 191 - N191YX

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Re: Cotton Waiex 191 - N191YX

Postby Bryan Cotton » Sat Nov 02, 2013 4:18 pm

Tail tips marking
Photo deleted for quota
Last edited by Bryan Cotton on Wed Apr 09, 2014 10:05 pm, edited 1 time in total.
Bryan Cotton
Poplar Grove, IL C77
Waiex 191 N191YX
Taildragger, Aerovee, acro ailerons
dual sticks with sport trainer controls
Prebuilt spars and machined angle kit
Year 2 flying and approaching 200 hours December 23
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Bryan Cotton
 
Posts: 5496
Joined: Mon Jul 01, 2013 9:54 pm
Location: C77
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Re: Cotton Waiex 191 - N191YX

Postby Bryan Cotton » Thu Nov 07, 2013 12:32 am

Double ended clecos and figure 8 masking tape. Time to rivet, but we won't get a chance until Friday.
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Bryan Cotton
Poplar Grove, IL C77
Waiex 191 N191YX
Taildragger, Aerovee, acro ailerons
dual sticks with sport trainer controls
Prebuilt spars and machined angle kit
Year 2 flying and approaching 200 hours December 23
User avatar
Bryan Cotton
 
Posts: 5496
Joined: Mon Jul 01, 2013 9:54 pm
Location: C77
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Re: Cotton Waiex 191 - N191YX

Postby Bryan Cotton » Fri Nov 08, 2013 10:07 pm

Began riveting the skins. Ran out of time, will finish Sunday. Adam let me do the last 10 tonight.
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Total focus
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Chugging through it
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No clecos
image.jpg (89.15 KiB) Viewed 277425 times
Bryan Cotton
Poplar Grove, IL C77
Waiex 191 N191YX
Taildragger, Aerovee, acro ailerons
dual sticks with sport trainer controls
Prebuilt spars and machined angle kit
Year 2 flying and approaching 200 hours December 23
User avatar
Bryan Cotton
 
Posts: 5496
Joined: Mon Jul 01, 2013 9:54 pm
Location: C77
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Re: Cotton Waiex 191 - N191YX

Postby Bryan Cotton » Sun Nov 10, 2013 7:10 pm

Adam got the other sides of the skins riveted as far as we can go before we install the tail on the fuselage. Awesome.
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One side down, one to go
image.jpg (97.32 KiB) Viewed 277323 times
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Riveting and shop- vacing
image.jpg (101.73 KiB) Viewed 277323 times
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The finished product
image.jpg (93.11 KiB) Viewed 277323 times
Bryan Cotton
Poplar Grove, IL C77
Waiex 191 N191YX
Taildragger, Aerovee, acro ailerons
dual sticks with sport trainer controls
Prebuilt spars and machined angle kit
Year 2 flying and approaching 200 hours December 23
User avatar
Bryan Cotton
 
Posts: 5496
Joined: Mon Jul 01, 2013 9:54 pm
Location: C77
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Re: Cotton Waiex 191 - N191YX

Postby Bryan Cotton » Mon Nov 11, 2013 5:13 pm

The stabilizers are wrapped in old t shirts and stored under the workbench. We have started on the ruddervators. I saw this idea for drilling the hinges somewhere.
Workbench storage photo deleted for quota
Attachments
image.jpg
Hinge drilling jig
image.jpg (90.42 KiB) Viewed 277283 times
Last edited by Bryan Cotton on Wed Apr 09, 2014 10:06 pm, edited 1 time in total.
Bryan Cotton
Poplar Grove, IL C77
Waiex 191 N191YX
Taildragger, Aerovee, acro ailerons
dual sticks with sport trainer controls
Prebuilt spars and machined angle kit
Year 2 flying and approaching 200 hours December 23
User avatar
Bryan Cotton
 
Posts: 5496
Joined: Mon Jul 01, 2013 9:54 pm
Location: C77
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Re: Cotton Waiex 191 - N191YX

Postby Bryan Cotton » Mon Nov 11, 2013 7:58 pm

One last stabilizer picture!
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image.jpg
Two tails!
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Bryan Cotton
Poplar Grove, IL C77
Waiex 191 N191YX
Taildragger, Aerovee, acro ailerons
dual sticks with sport trainer controls
Prebuilt spars and machined angle kit
Year 2 flying and approaching 200 hours December 23
User avatar
Bryan Cotton
 
Posts: 5496
Joined: Mon Jul 01, 2013 9:54 pm
Location: C77
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Re: Cotton Waiex 191 - N191YX

Postby Sonex825 » Tue Nov 12, 2013 9:36 pm

Nice drilling jig... Simple, repeatable, effective! I should have made something like that! Oh well, next one!
Sonex825
 
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Joined: Sun Feb 12, 2012 1:06 am
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Re: Cotton Waiex 191 - N191YX

Postby Bryan Cotton » Sat Nov 16, 2013 4:05 pm

Ruddervator skins trimmed with a cutoff wheel on my grinder. Then the belt sander, files and scotch brite. Drive horns bent and clecoed to the root ribs.
Attachments
image.jpg
Ruddervator progress
image.jpg (92.1 KiB) Viewed 277099 times
Bryan Cotton
Poplar Grove, IL C77
Waiex 191 N191YX
Taildragger, Aerovee, acro ailerons
dual sticks with sport trainer controls
Prebuilt spars and machined angle kit
Year 2 flying and approaching 200 hours December 23
User avatar
Bryan Cotton
 
Posts: 5496
Joined: Mon Jul 01, 2013 9:54 pm
Location: C77
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Re: Cotton Waiex 191 - N191YX

Postby Bryan Cotton » Sun Nov 17, 2013 6:29 pm

Adam drilled up the left side while I helped Matthew on his project.
Attachments
image.jpg
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Bryan Cotton
Poplar Grove, IL C77
Waiex 191 N191YX
Taildragger, Aerovee, acro ailerons
dual sticks with sport trainer controls
Prebuilt spars and machined angle kit
Year 2 flying and approaching 200 hours December 23
User avatar
Bryan Cotton
 
Posts: 5496
Joined: Mon Jul 01, 2013 9:54 pm
Location: C77
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Re: Cotton Waiex 191 - N191YX

Postby Bryan Cotton » Wed Nov 20, 2013 11:25 pm

Late night at the hangar again. I am drilling skins. The wood is a quick little surrogate rib I made to support the skin while drilling. Helps a lot. One thing I figured out is you don't really have to measure out the holes for the angled part on the root - just lay a straight edge across the other marks and mark the intersection with the line 1/4" from the edge.
Attachments
image.jpg
Drilling skins with the fan tool
image.jpg (113.75 KiB) Viewed 277019 times
Bryan Cotton
Poplar Grove, IL C77
Waiex 191 N191YX
Taildragger, Aerovee, acro ailerons
dual sticks with sport trainer controls
Prebuilt spars and machined angle kit
Year 2 flying and approaching 200 hours December 23
User avatar
Bryan Cotton
 
Posts: 5496
Joined: Mon Jul 01, 2013 9:54 pm
Location: C77
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