tips on installing vertical tail skin

Discussion for builders, pilots, owners, and those interested in building or owning a Sonex.

tips on installing vertical tail skin

Postby sonex1649 » Sat May 31, 2014 12:11 pm

Any good tips before installing vertical tail skin.

Thanks Joe
sonex1649
 
Posts: 51
Joined: Thu May 01, 2014 5:10 pm
Location: Niagara Falls , NY

Re: tips on installing vertical tail skin

Postby Bryan Cotton » Sat May 31, 2014 12:38 pm

Joe,
No vertical on a Waiex but it should be the same. Need a flat table to keep it true. I hung one side of the skin off the table for the first set of holes. Flip it over, get a couple of clecoes in the aft spar to hold it in place, then go to town. I did the ribs forward of the front spar last. Did them from root to tip on both sides. That way if there is any looseness it goes to the leading edge and it looks good. Take apart, deburr, and if you are polishing do it before you rivet.
It's almost too easy.
Bryan Cotton
Poplar Grove, IL C77
Waiex 191 N191YX
Taildragger, Aerovee, acro ailerons
dual sticks with sport trainer controls
Prebuilt spars and machined angle kit
Year 2 flying and approaching 200 hours December 23
User avatar
Bryan Cotton
 
Posts: 5494
Joined: Mon Jul 01, 2013 9:54 pm
Location: C77

Re: tips on installing vertical tail skin

Postby sonex1649 » Sat May 31, 2014 5:11 pm

thanks Bryan, by the way I see yours every post love the polish work
sonex1649
 
Posts: 51
Joined: Thu May 01, 2014 5:10 pm
Location: Niagara Falls , NY

Re: tips on installing vertical tail skin

Postby sonex892 » Sat May 31, 2014 5:42 pm

I don't know if the Sonex tail tips are still installed sandwiched between the skin and rib? If so, leave about the last 4 rivets out of the skin until the tip is in and aligned.

Line it up with the rudder.

Aluminium rivets? Worth considering
sonex892
 
Posts: 169
Joined: Fri Jun 03, 2011 4:49 am
Location: Port Macquarie Australia

Re: tips on installing vertical tail skin

Postby SNX1508 » Sat May 31, 2014 6:52 pm

sonex1649 wrote:Any good tips before installing vertical tail skin.

Thanks Joe


Joe,

I initially clecoed skin with v-stab laying on the bench, but ended up clamping the assembly to the workbench in a vertical position, which kept it stable while riveting skin and the tip. While clecoing, I put spacers between the rib and skin where the tip would be installed later.

As already posted I also worked from the root to the leading edge. I used S.S. rivets on the tip, but wish I had used aluminum.

See PIC's here.....

http://www.mykitlog.com/users/display_l ... 130&row=54

If you go back a little further in the log you'll read about my difficulties mounting the tip, which was not moulded symmetrically from Sonex.

Terry
Terry
Sonex #1508
N296SX
AeroVee #0736
Tail Dragger
http://www.mykitlog.com/SNX1508
SNX1508
 
Posts: 74
Joined: Sun Dec 11, 2011 6:53 am

Re: tips on installing vertical tail skin

Postby sonex1649 » Sat May 31, 2014 7:08 pm

thanks guys
sonex1649
 
Posts: 51
Joined: Thu May 01, 2014 5:10 pm
Location: Niagara Falls , NY

Re: tips on installing vertical tail skin

Postby Bryan Cotton » Sat May 31, 2014 8:53 pm

Thanks Joe for the compliment! Are you going to polish? Come to the shiny side, Luke...
Bryan Cotton
Poplar Grove, IL C77
Waiex 191 N191YX
Taildragger, Aerovee, acro ailerons
dual sticks with sport trainer controls
Prebuilt spars and machined angle kit
Year 2 flying and approaching 200 hours December 23
User avatar
Bryan Cotton
 
Posts: 5494
Joined: Mon Jul 01, 2013 9:54 pm
Location: C77

Re: tips on installing vertical tail skin

Postby sonex1649 » Sat May 31, 2014 8:55 pm

Yes I am I think it looks great and I'm thinking black tips and your welcome
sonex1649
 
Posts: 51
Joined: Thu May 01, 2014 5:10 pm
Location: Niagara Falls , NY

Re: tips on installing vertical tail skin

Postby Rynoth » Sun Jun 01, 2014 9:24 am

FYI, received this via email from Kerry awhile back, regarding the use of aluminum rivets in the main wing tips and the tail wips.

"You can use aluminum rivets on the wingtips, as they are non-structural, but not on the tail tips."

I read that as Sonex recommending you stick with the SS rivets in the fiberglass tail tips, probably since they are subjected to airflow.
Ryan Roth
N197RR - Waiex #197 (Turbo Aerovee Taildragger)
Knoxville, TN (Hangar at KRKW)
My project blog: http://www.rynoth.com/wordpress/waiex/
Time-lapse video of my build: https://www.youtube.com/watch?v=Q8QTd2HoyAM
User avatar
Rynoth
 
Posts: 1308
Joined: Fri Jul 26, 2013 1:32 pm
Location: Knoxville, TN

Postby Fastcapy » Sun Jun 01, 2014 10:58 am

-----
Mike Beck
Oshkosh, WI (KOSH)
Sonex #1145 N920MB
Std Gear, Modified Aerovee, Rotec TBI, Dual Stick, Acro Ailerons
MGL Panel
Airworthiness: 10/24/13, First Flight: 05/18/14
Fastcapy
 
Posts: 335
Joined: Sun Jan 12, 2014 11:45 am
Location: KOSH


Return to Sonex

Who is online

Users browsing this forum: No registered users and 52 guests