Turtledeck rolling

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Turtledeck rolling

Postby Bryan Cotton » Mon May 19, 2014 9:36 pm

Did anybody roll a little curve in their turtledeck before they riveted it up? The seam on the top seems unhappy. Also, was the aft bulkhead super tight for anybody?

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Bryan Cotton
Poplar Grove, IL C77
Waiex 191 N191YX
Taildragger, Aerovee, acro ailerons
dual sticks with sport trainer controls
Prebuilt spars and machined angle kit
Year 2 flying and approaching 200 hours December 23
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Turtledeck rolling

Postby Sonex1517 » Mon May 19, 2014 10:35 pm

Hi Bryan

I got an edge roller for Christmas a couple of years ago, intending to use it on that very seam, as well as the fuselage to turtledeck seam and all my inspection plates.

After some experimentation and looking at every Sonex/Waiex I could see at Crossville or Oshkosh, I decided not to. I have taken a lot of detailed photos of Somex models since I began building and did not see it done often.

Personal preference I guess....

Robbie Culver
Sonex 1517
Chicagoland
Tails and Wings complete - finishing fuselage.
N1517S reserved
Robbie Culver
Sonex 1517
Aero Estates (T25)
First flight 10/10/2015
375+ hours
Jabiru 3300 Gen 4
Prince P Tip
Taildragger
N1517S
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Turtledeck rolling

Postby Sonex1517 » Mon May 19, 2014 10:36 pm

Oh - and yes, my aft bulkhead was extremely taut...even with matched holes.


Robbie Culver
Sonex 1517
Chicagoland
Tails and Wings complete - finishing fuselage.
N1517S reserved
Robbie Culver
Sonex 1517
Aero Estates (T25)
First flight 10/10/2015
375+ hours
Jabiru 3300 Gen 4
Prince P Tip
Taildragger
N1517S
User avatar
Sonex1517
 
Posts: 1670
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Location: T25 Aero Estates, Frankston, TX

Re: Turtledeck rolling

Postby Bryan Cotton » Mon May 19, 2014 10:47 pm

Robbie,
I have an edge roller - but what I meant was putting a curve in the whole sheet so it did not spring so hard away from the formers.
Bryan Cotton
Poplar Grove, IL C77
Waiex 191 N191YX
Taildragger, Aerovee, acro ailerons
dual sticks with sport trainer controls
Prebuilt spars and machined angle kit
Year 2 flying and approaching 200 hours December 23
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Bryan Cotton
 
Posts: 5496
Joined: Mon Jul 01, 2013 9:54 pm
Location: C77

Re: Turtledeck rolling

Postby ScottM-Sonex1629 » Tue May 20, 2014 5:36 pm

Bryan,

To answer your questions:

NO

YES

It will all work out.

Scott
Scott Meyer
Sonex 1629 - Sold...9/2019
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Re: Turtledeck rolling

Postby Rynoth » Tue May 20, 2014 7:35 pm

Ditto what Scott said. Bulkhead was very tight, but it all worked out. The rivets hold the spine tighter than the clecoes do, just use firm pressure when pulling them, and the seam seals up nicely. Clecoes/rivets in the formers also help make the shape and relieve pressure on the spine.
Ryan Roth
N197RR - Waiex #197 (Turbo Aerovee Taildragger)
Knoxville, TN (Hangar at KRKW)
My project blog: http://www.rynoth.com/wordpress/waiex/
Time-lapse video of my build: https://www.youtube.com/watch?v=Q8QTd2HoyAM
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Re: Turtledeck rolling

Postby Bryan Cotton » Wed May 21, 2014 7:21 am

Thanks guys- onward it is.
Bryan Cotton
Poplar Grove, IL C77
Waiex 191 N191YX
Taildragger, Aerovee, acro ailerons
dual sticks with sport trainer controls
Prebuilt spars and machined angle kit
Year 2 flying and approaching 200 hours December 23
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Bryan Cotton
 
Posts: 5496
Joined: Mon Jul 01, 2013 9:54 pm
Location: C77


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