Upper splice plates to cross tie box

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Upper splice plates to cross tie box

Postby Bryan Cotton » Wed Apr 02, 2014 3:23 pm

Hi all,
The upper 3 legged splice plates have 3 holes that rivet to the cross tie box. The forward channel of the box seems to have the same 3 holes. If I didn't screw up again, those holes are not transferred through the upper web of the box when it is assembled. How do I proceed?
1) transfer the holes from the forward channel through the upper web and hope I can cleco to the splice plate
2) transfer the holes from the splice plate to the upper web and hope I hit the holes in the forward channel

Thanks!
Bryan Cotton
Poplar Grove, IL C77
Waiex 191 N191YX
Taildragger, Aerovee, acro ailerons
dual sticks with sport trainer controls
Prebuilt spars and machined angle kit
Year 2 flying and approaching 200 hours December 23
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Bryan Cotton
 
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Location: C77

Re: Upper splice plates to cross tie box

Postby Rynoth » Wed Apr 02, 2014 5:40 pm

I don't remember there being laser cut holes in the fwd channel where the splice plates hit. Might be why I missed the 40inch measurement issue.

Option 1 lets the prepunched holes dictate the position of the splice plates/longeron width. #2 let's you dictate position, with the risk of a less than ideal rivet hole.

Maybe do some more creative measuring to see if the prepunched holes put things where you want them.
Ryan Roth
N197RR - Waiex #197 (Turbo Aerovee Taildragger)
Knoxville, TN (Hangar at KRKW)
My project blog: http://www.rynoth.com/wordpress/waiex/
Time-lapse video of my build: https://www.youtube.com/watch?v=Q8QTd2HoyAM
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Re: Upper splice plates to cross tie box

Postby Bryan Cotton » Sat Apr 05, 2014 7:00 pm

Here is what I did. I ran the holes through the upper web that matched the splice plate. There were 4 on the forward channel and one on the aft channel (per side). Then I transferred the one hole from the splice plate to the middle of the web. I clecoed the box back in and found that the right side holes were lined up perfectly-ish with the holes I drilled in the longerons when I did the splice plate job. I always say I would rather be lucky than good. The left side was close enough. With a little flexing I was able to cleco it in.


On my next Waiex I will not drill the splice plate to longeron holes until I cleco in the cross tie box. Then it would be perfect luck or no luck.

I had a photo but my quota has been reached. Where do I put my quarter?
Bryan Cotton
Poplar Grove, IL C77
Waiex 191 N191YX
Taildragger, Aerovee, acro ailerons
dual sticks with sport trainer controls
Prebuilt spars and machined angle kit
Year 2 flying and approaching 200 hours December 23
User avatar
Bryan Cotton
 
Posts: 5496
Joined: Mon Jul 01, 2013 9:54 pm
Location: C77

Re: Upper splice plates to cross tie box

Postby Rynoth » Sat Apr 05, 2014 7:11 pm

I can't post pictures anymore either due to quota. :(
Ryan Roth
N197RR - Waiex #197 (Turbo Aerovee Taildragger)
Knoxville, TN (Hangar at KRKW)
My project blog: http://www.rynoth.com/wordpress/waiex/
Time-lapse video of my build: https://www.youtube.com/watch?v=Q8QTd2HoyAM
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Rynoth
 
Posts: 1308
Joined: Fri Jul 26, 2013 1:32 pm
Location: Knoxville, TN

Re: Upper splice plates to cross tie box

Postby Bryan Cotton » Sat Apr 05, 2014 7:52 pm

I have deleted some pics.
Attachments
image.jpg
image.jpg (97.19 KiB) Viewed 2391 times
Bryan Cotton
Poplar Grove, IL C77
Waiex 191 N191YX
Taildragger, Aerovee, acro ailerons
dual sticks with sport trainer controls
Prebuilt spars and machined angle kit
Year 2 flying and approaching 200 hours December 23
User avatar
Bryan Cotton
 
Posts: 5496
Joined: Mon Jul 01, 2013 9:54 pm
Location: C77


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