Stretching pushrod tubes

Discussion of the Aerovee kit engine.

Stretching pushrod tubes

Postby Bryan Cotton » Thu Aug 22, 2024 2:55 pm

Hey all,
When you are reusing a set of pushrod tubes, how much do you stretch them first? Is there a good method to stretch them? I'm finding it awkward because there is not anything good to grab onto.
Bryan Cotton
Poplar Grove, IL C77
Waiex 191 N191YX
Taildragger, Aerovee, acro ailerons
dual sticks with sport trainer controls
Prebuilt spars and machined angle kit
Year 2 flying and approaching 200 hours December 23
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Re: Stretching pushrod tubes

Postby kmacht » Thu Aug 22, 2024 3:40 pm

You don’t need to stretch them very much. Maybe an 1/8” per side. You should be able to just pull out them a little bit with your fingers. You are just trying to stretch them enough so they squish back down and make a good seal when you torque the heads. Wear gloves when you do it as the ends can be sharp.
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Re: Stretching pushrod tubes

Postby Bryan Cotton » Thu Aug 22, 2024 4:09 pm

Thanks, that's about how much I could stretch them.
Bryan Cotton
Poplar Grove, IL C77
Waiex 191 N191YX
Taildragger, Aerovee, acro ailerons
dual sticks with sport trainer controls
Prebuilt spars and machined angle kit
Year 2 flying and approaching 200 hours December 23
User avatar
Bryan Cotton
 
Posts: 5489
Joined: Mon Jul 01, 2013 9:54 pm
Location: C77

Re: Stretching pushrod tubes

Postby karmarepair » Sun Aug 25, 2024 11:39 am

From ShopTalk Forums: "Place them in your hand and use your thumb to push the bellows part over. Turn 180 degrees and push it back the other way. Do it a couple of times, then center the opening, then turn it around and do the same to the other end."
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Re: Stretching pushrod tubes

Postby Bryan Cotton » Sun Aug 25, 2024 11:43 am

karmarepair wrote:From ShopTalk Forums: "Place them in your hand and use your thumb to push the bellows part over. Turn 180 degrees and push it back the other way. Do it a couple of times, then center the opening, then turn it around and do the same to the other end."

Thanks, that's similar to what I did. Heads are on and there seemed to be plenty of force on the tubes. I'm off to my quest of the elusive "Dry AeroVee."
Bryan Cotton
Poplar Grove, IL C77
Waiex 191 N191YX
Taildragger, Aerovee, acro ailerons
dual sticks with sport trainer controls
Prebuilt spars and machined angle kit
Year 2 flying and approaching 200 hours December 23
User avatar
Bryan Cotton
 
Posts: 5489
Joined: Mon Jul 01, 2013 9:54 pm
Location: C77

Re: Stretching pushrod tubes

Postby Area 51% » Sun Aug 25, 2024 4:12 pm

Bryan Cotton wrote:I'm off to my quest of the elusive "Dry AeroVee."


I think I saw one in a picture once. Couldn't tell for sure because the image was really fuzzy, and the engine was partially blocked by Big Foot.
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