Firewall attachments behind the fuel tank

Discussion for builders, pilots, owners, and those interested in building or owning a second generation Sonex or Waiex.

Firewall attachments behind the fuel tank

Postby WaiexB22 » Sun Aug 11, 2024 5:21 pm

I need to secure my battery box to my firewall. I would like to keep it up high, opposite the fuel tank. For everything else in this area I riveted it from the fuel tank side and covered the rivets with silicon to prevent damage to the fuel tank. My battery box needs to be removed to service the battery. I'm hesitant to use nut plates here due to interference with the fuel tank. Any suggestions???

My only thought is to build two stainless bars with threaded studs to place on the fuel tank side. I could keep it relatively thin and the back would be smooth and coated with silicon.
Robert
Waiex-B 0022
Yamaha Apex
Building
WaiexB22
 
Posts: 118
Joined: Thu Jun 08, 2023 1:56 pm

Re: Firewall attachments behind the fuel tank

Postby Bryan Cotton » Sun Aug 11, 2024 6:40 pm

I have an EarthX battery which is really light. I riveted some #10 nutplates in the firewall and made a light aluminum box. The side unbolts for easy battery removal.
Bryan Cotton
Poplar Grove, IL C77
Waiex 191 N191YX
Taildragger, Aerovee, acro ailerons
dual sticks with sport trainer controls
Prebuilt spars and machined angle kit
Year 2 flying and approaching 200 hours December 23
User avatar
Bryan Cotton
 
Posts: 5489
Joined: Mon Jul 01, 2013 9:54 pm
Location: C77

Re: Firewall attachments behind the fuel tank

Postby DCASonex » Mon Aug 12, 2024 4:33 pm

I made mine with one end held in place by hinge on each end. One pin stays in place, the other is pin is removed to open the gate to change the battery.

David A. A series TD with CAMit 3300
DCASonex
 
Posts: 935
Joined: Mon Sep 12, 2011 8:04 pm
Location: Western NY USA

Re: Firewall attachments behind the fuel tank

Postby WaiexB22 » Tue Aug 13, 2024 6:08 am

Thanks for the suggestions! Piano hinges sound like a great ide.

Bryan - do your nut plates interfere with the fuel tank? Did you have to pad them or protect them from the tank?
Robert
Waiex-B 0022
Yamaha Apex
Building
WaiexB22
 
Posts: 118
Joined: Thu Jun 08, 2023 1:56 pm

Re: Firewall attachments behind the fuel tank

Postby Bryan Cotton » Tue Aug 13, 2024 9:17 am

WaiexB22 wrote:Thanks for the suggestions! Piano hinges sound like a great ide.

Bryan - do your nut plates interfere with the fuel tank? Did you have to pad them or protect them from the tank?

In re-reading the thread, my battery box is lower than the tank. I need to look if I have anything installed up there. David and I both have A models though, so the tanks are different.
Bryan Cotton
Poplar Grove, IL C77
Waiex 191 N191YX
Taildragger, Aerovee, acro ailerons
dual sticks with sport trainer controls
Prebuilt spars and machined angle kit
Year 2 flying and approaching 200 hours December 23
User avatar
Bryan Cotton
 
Posts: 5489
Joined: Mon Jul 01, 2013 9:54 pm
Location: C77

Re: Firewall attachments behind the fuel tank

Postby WaiexB22 » Fri Aug 30, 2024 12:06 pm

Where I could, I riveted forward and sealed the back side of the rivets. This worked almost everywhere, except the battery box. For that I welded some stainless AN bolts to a piece of stainless plate, polished it smooth and sealed it up. It holds them in place for me to get a nut on the front and it is smooth against the tank. There is a small gap there where this sits nicely. Works great so far. Hopefully the tank is going back in for the last time this weekend.

IMG_1974.jpg


IMG_1975.jpg


IMG_1976.jpg


IMG_1977.jpg
Robert
Waiex-B 0022
Yamaha Apex
Building
WaiexB22
 
Posts: 118
Joined: Thu Jun 08, 2023 1:56 pm


Return to Sonex-B / Waiex-B

Who is online

Users browsing this forum: No registered users and 16 guests