Cotton AeroVee 0795

[Bryan Cotton]

From:

[Area 51%]

Yep..........just like that.

[Bryan Cotton]

[Bryan Cotton]

[bvolcko38]

Are those your intake manifolds? Did you modify them with that notch?

[Bryan Cotton]

Are those your intake manifolds? Did you modify them with that notch?

Yes to both

[Bryan Cotton]

Heads back on:

Screenshot_20240823-214250.png (1.03 MiB) Viewed 1047 times

[Bryan Cotton]

My new heads had smaller intake ports than the old ones. Look at that sharp corner.

I rotated the engine until the intakes were closed, jammed the ports full of paper towels and blue tape, then went at it with the Dremel and file.

[Bryan Cotton]

The intake tube did not line up with the GPAS manifolds. Not that they lined up great with the stock manifolds but it was unworkable. So I cut an inch out of both sides, down low.

hacked intake tube.png (1.11 MiB) Viewed 892 times

Now I have more degrees of freedom:

intake tube flex sections.png (1.12 MiB) Viewed 892 times

Next up: modify the baffles for the new intake location.

[Bryan Cotton]

Here is the difference in manifolds as shown on the baffle:

Hacked out:

I made a ring. 1.5" holesaw for the ID, 2.5" holesaw for the OD.

Once the silicone adapter slides down, the inside of the ring is sealed and the outside seals the oblong hole in the baffle.

Next up: extra credit baffle tweaks. I want to really go after good cooling.