by DCASonex » Wed Apr 27, 2022 8:24 am
As others have noted, flaps are first suspect. In the A series, the linkage is actually quite flexible. Have someone hold one flap while you move the other. On my standard A Sonex, flap handle is on the left side, and thus right flap has more movement than the left one. Peter sells adjustable stop blocks that fit under the upper edge of the rear spar to provide positive up limit stops . The small angle riveted to the sides of the fuselage may look like upper limit stops, BUT the trailing edge of the flaps is only slightly stiffer than damp spaghetti and dopes not do much. Best to remove those angles until you have the flaps set, then reinstall for the purpose of blocking airflow.
I found that on takeoff, my right flap was pushing its top leading edge under the top trailing edge of the rear spar. After making my own version of Peter's adjustable stops, (Nylon toilet seat bolts work for this.) I made permanent solid stops from plastic, but even a couple of small hard wood blocks should work.
In our small two seat'rs, flying solo will be different than flying with passenger, I have mine rigged to requite slight force one way when solo and the other way with normal sized passenger.
David A.