Cowl Flap

Discussion for builders, pilots, owners, and those interested in building or owning a Xenos.

Cowl Flap

Postby racaldwell » Tue Jun 15, 2021 8:58 am

Here is one possibility of reducing drag if you want to spend a week making parts and putting this together. I am not yet flying this so I can't speak yet of what it gains. My other desire is to not rapid cool my engine when I shut down for soaring flight.

The basic dimensions are derived from the Sonex Jabiru installation instructions. I have 3-1/2" x 7" x 2 = 49 sq in. when open. It's actually more given the exhaust pipe slots. The articulating front lip is 1" but only extends 13/16" below the cowling. If necessary later, this lip can be increased easily.

I modeled this 3D in Inventor to get the linkages and pivots correct. However, I didn't model the firewall and the sloped firewall interfered. I had to redesign the actuator and mount it from the engine mount. That is the carbon fiber bracket. I am currently installing a spring so it is spring loaded open.

There are more pictures on my EAA Building Log; just look up Xenos.

Rick Caldwell
Xenos 0057

Cowl Flap Closed on Bench Sm.jpg
Cowl Flap Closed on Bench Sm.jpg (195.5 KiB) Viewed 4230 times
Attachments
Cowl Flap Control Sm.jpg
Cowl Flap Control Sm.jpg (154.73 KiB) Viewed 4230 times
Cowl Flap Closed Front Sm.jpg
Cowl Flap Closed Front Sm.jpg (198.95 KiB) Viewed 4230 times
Cowl Flap Rt Side Mounting Sm.jpg
Cowl Flap Rt Side Mounting Sm.jpg (157.44 KiB) Viewed 4230 times
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Re: Cowl Flap

Postby racaldwell » Thu Dec 23, 2021 7:22 pm

Some data for using a cockpit controlled cowl flap to reduce drag. This is from glide data recorded by the GRT Sport EX in my Xenos with the short (acro) wing tips installed.

Best glide speed is 55 kts IAS for this comparison.

Cowl Flaps open: Glide angle = -3.795 deg., VS = -370 fpm, L/D = 15.1:1

Cowl Flaps closed: Glide angle = -3.380 deg., VS = -328 fpm, L/D = 16.9:1

So that is about a 12% improvement by closing the cowl flaps to reduce drag.

Easy pickin's for drag reduction.

Rick Caldwell
Xenos 0057 15.7 hrs
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Re: Cowl Flap

Postby GordonTurner » Fri Dec 24, 2021 9:47 am

Nice work Rick.
Waiex 158 New York. N88YX registered.
3.0 Liter Corvair built, run, and installed.
Garmin panel, Shorai LiFePo batteries.
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Re: Cowl Flap

Postby bvolcko38 » Fri Dec 24, 2021 10:19 am

Do you have pictures of your cowl flap/s?
Bill Volcko XNS0068
Xenos A N68WV 99% flush rivets
Aerovee and Prince P-Tip
MGL Discovery Lite w/ Sandia STX 165R
V6
First hole 4/1/16
First flight 8/24/18
Phase I complete...finally!!!
Also flying a Challenger II since 1999
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Re: Cowl Flap

Postby racaldwell » Fri Dec 24, 2021 5:45 pm

Hi Bill,

Other than those posted above, take a look at my EAA builders log under XenosA or RicksXenos. Plenty of pictures there.

How about some pictures of your cowl flaps? Any comparison data to present?

Rick
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