by DCASonex » Thu Jul 08, 2021 10:15 am
Having a polished Sonex, you might want to think twice about eliminating that polish. Have had mine flying since 2012, and have only polished it once in last two years, and only spent a day doing so. However, it is kept in a hangar, and I cover it with cheap picnic table cloths (the kind with a soft back side) to keep dust off. Polish vs paint can save you between 10 and 15 pounds, which can become significant if carrying any load, doing aerobatics, or just adding features
If you do decide to polish, doing the first two stages with Nuvite, is best done with material in the flat before it becomes part of the plane. Flat sheets can be laid on a table and a fair amount of force applied which greatly speeds up the process. Nuvite warns against applying too much pressure, but that seems to be mostly in reference to parts of a finished plane. If you apply high pressure to a wing skin, you will end up seeing the outline of the ribs permanently pressed into the skins. That cannot happen when working on flat sheets. Keeping it polished, with the third stage Nuvite polish does not require any great pressure.
I did cheat on mine and made what i call the lazy-man's polish. The underside of the wings and all parts of moving flight surfaces are painted as they are a pain to polish. The exposed parts are easy to maintain.
David A.