by gammaxy » Fri Nov 13, 2020 2:00 am
I assume you have the standard tail Sonex. Are you saying the entire metal vertical stabilizer appears to be pointed left? I'd think you could use your eye to sight along a row of rivets on the left and right skin to get a feel for whether there is significant misalignment. If the aluminum structure is twisted, pulling a string diagonally across the stabilizer might help find which side is twisted concave. I think the tail is pretty easy to build flat, though, and your problem is most likely just the fiberglass tip. I'd think it would have to be pretty obviously misaligned to make much difference since it's comparatively small and unlike a trim tab doesn't apply leverage across an entire control surface.
If built perfectly and flown single pilot from the left seat, the Sonex will be a bit out of trim. Mine has always had a little tendency to roll left that goes away if I fly with a similar sized passenger or sit near the middle. You can adjust this a little by adjusting the rigging of the flaps, but since flaps are ineffective ailerons, it seems to take a lot of adjustment to make much difference. A small trim tab on the aileron might be all you need, but you might find you don't need it with a passenger on board, so some make it removeable. Mine also requires a touch of rudder to center the ball in cruise and more pressure when climbing after takeoff.
I'm a little curious about why you needed one wing down slightly. I'd think as long as you were flying straight and had the ball centered, your wings would be level, assuming the ball is installed level with the wings (and level with the fuselage). Mine is the same way if I don't apply a touch of rudder to center the ball.
What you're describing could be fairly normal and you just have to decide whether you want to resolve it by adding trim tabs and/or tweaking the flap rigging a little from the spec.