How to safety wire forks?

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How to safety wire forks?

Postby Bryan Cotton » Thu Jan 17, 2019 5:16 pm

Hey guys,
Anybody have a link to a tutorial or pics on how to safety an AN486/MS27975 fork, like we have at our rudder horns? All I can find are turnbuckles.
Bryan Cotton
Poplar Grove, IL C77
Waiex 191 N191YX
Taildragger, Aerovee, acro ailerons
dual sticks with sport trainer controls
Prebuilt spars and machined angle kit
Year 2 flying and approaching 200 hours December 23
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Re: How to safety wire forks?

Postby Rynoth » Fri Jan 18, 2019 12:01 am

Castle nut and cotter pin? Or am I missing something?
Ryan Roth
N197RR - Waiex #197 (Turbo Aerovee Taildragger)
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Re: How to safety wire forks?

Postby Bryan Cotton » Fri Jan 18, 2019 7:43 am

There is a hole in the fork body, and a hole in the swaged on threaded end of the cable. I have a jam nut on, but it seems a shame not to use those holes to safety the fork sort of like a turnbuckle.
Bryan Cotton
Poplar Grove, IL C77
Waiex 191 N191YX
Taildragger, Aerovee, acro ailerons
dual sticks with sport trainer controls
Prebuilt spars and machined angle kit
Year 2 flying and approaching 200 hours December 23
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Re: How to safety wire forks?

Postby Rynoth » Fri Jan 18, 2019 10:38 am

AFAIK the small hole in the fork body is simply for visual indication to ensure the screw threads are deep enough into the body (like the control push-rod ends have.) I don't believe safety wire is necessary here. There really shouldn't be any sort of rotation that could allow the rudder cable to unscrew from the fork once it's secured to the rudder horn. Unless of course the cable itself starts break and unravel, but then you have bigger problems that safety wire probably won't help.

Image
Ryan Roth
N197RR - Waiex #197 (Turbo Aerovee Taildragger)
Knoxville, TN (Hangar at KRKW)
My project blog: http://www.rynoth.com/wordpress/waiex/
Time-lapse video of my build: https://www.youtube.com/watch?v=Q8QTd2HoyAM
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Re: How to safety wire forks?

Postby n982sx » Fri Jan 18, 2019 11:45 am

Bryan Cotton wrote:There is a hole in the fork body, and a hole in the swaged on threaded end of the cable. I have a jam nut on, but it seems a shame not to use those holes to safety the fork sort of like a turnbuckle.


Isn't the hole in the fork body a witness hole? I thought it was there just to insure that you have inserted the threaded end of the cable deep enough into the fork.
Bob Meyers

Built and Flying Sonex N982SX http://n982sx.com
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Re: How to safety wire forks?

Postby Gordon » Fri Jan 18, 2019 12:50 pm

Safety wiring forks........?

Bob Meyers is correct.......the hole in the fork is a "witness" hole........you thread the piece into the fork until it closes off the hole......and so you are not going to get a piece of safety wire through the hole.

In other words if you can see through the hole you didn't thread it in far enough. The hole is NOT meant for safety wire.

The same for rod end bearings.

Gordon......Hummel 2400........Onex
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