To derail my own thread:
dcstrng wrote: I don’t think I can declare above a 1150 gross and stay within LSA stall specs (with a straight face) . . .
The math shows you might be okay on the LSA stall specs at higher gross weights. The Sonex literature indicates a clean Sonex weighing 1100 lbs stalls at 45 MPH. If that's right, then the same Sonex weighing 1200 lbs would stall at 47 MPH. This meets the LSA criteria of a clean stall speed no higher than 51 MPH (45 KCAS).
The formula is:
Vs new = Vs old weight x √(new weight / old weight).
So,
Vs (at 1200 lbs) = 45 x √(1200/1100).
Vs (at 1200 lbs) = 45 x 1.0445
Vs (at 1200 lbs) = 47.0025
Of course there are other factors to consider, too: If the CG is well forward then the stall speed will be higher (due to the required downforce from the tail). And we're just talking about stall speed here, there are other factors to consider (local strength where this additional weight is carried, climb capability at higher DAs with the additional weight, etc.)
It would be an interesting design exercise to run the numbers on a "stock" Sonex in which the (stock) wings plugged into short stub wings (approx 18" each) on the fuselage. That would give about 13 more sq feet of wing, a bit more span (slightly better climb, maybe higher cruise speeds at altitude), a place to store a few more hours worth of fuel very close to the CG
or a handy storage spot for some gear (reach in from the cockpit or use wing lockers). The stubs would also provide a handy spot for simple, light "pull and twist" wing fold hardware and an easy place to reach all the required linkages for folding. And the plane would still be narrow enough to fit in a standard trailer with the wings back. The additional stubs would add weight of their own (??30 pounds total?? An existing Sonex wing weighs about 58 lbs per side IIRC), but the tradeoff in utility might be interesting. We should expect slower roll rates and maybe a bit more bumpiness in rough air when flying solo. And if the tail would need to be bigger as well, then the whole exercise quickly becomes impractical.