Forming Aluminum Fairings

Discussion for builders, pilots, owners, and those interested in building or owning a Waiex.

Re: Forming Aluminum Fairings

Postby Bryan Cotton » Wed Oct 10, 2018 6:35 am

Thanks Robbie! Having scratch built most of a Hummelbird, I am confident I can get the curve in the fairing, without annealing or anything crazy. A basketball post or lolly column is also a good tool for the larger radius. This is more of a Waiex question - trying to figure out how to get the front edge underneath but the flanges on top, being able to insert it, with no gaps at the corners and a tight fit. Because of the wider size of the Waiex fairing I think it is trickier than the Sonex.
Bryan Cotton
Poplar Grove, IL C77
Waiex 191 N191YX
Taildragger, Aerovee, acro ailerons
dual sticks with sport trainer controls
Prebuilt spars and machined angle kit
Year 2 flying and approaching 200 hours December 23
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Re: Forming Aluminum Fairings

Postby DCASonex » Wed Oct 10, 2018 1:24 pm

If like on a standard tail Sonex, the fairing serves no structural purpose, form it out of 0.016" aluminum. Very easy to get exact;y right.

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Re: Forming Aluminum Fairings

Postby Bill Sargent » Wed Oct 10, 2018 4:27 pm

Bryan, guess you nicknamed your plane "the witch"
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