by sonex1374 » Mon Oct 02, 2017 5:04 pm
Andre,
It definitely sounds like the primary ignition is not firing properly at full throttle with the rich mixture setting you currently have. This could be caused by partially degraded ignition components. You mentioned that the problem goes away with new spark plugs, but starts up again after just an hour or two of run time on the new plugs, and that the plugs are dark black and sooty.
We can brainstorm ways to make the ignition system more powerful, or to correct a problem within the components, but is it possible that you're simply running too rich at full throttle to keep the plugs working properly? A properly adjusted AeroVee does not need to be run so rich as to foul the plugs with black soot, and I think that's your real problem.
Try running at full throttle for 10 minutes with both ignitions turned on, but leaning the mixture a bit to burn off the black carbon from the plugs. If the plugs are clean, the primary ignition should operate properly, and you can verify this by turning off the secondary after that 10 minute test. If the plugs are good and clean but the problem remains, then you may have damaged ignition components that need to be identified and replaced. My first thoughts are: check the magnetrons for signs of scraping along the bottoms by the trigger magnet cover plate (rubbing will overheat and destroy the magnetrons); possible damage to the trigger magnet that has lowered the strength of the magnet (note that a damaged magnet might still have some pull, just not enough to work properly); or damaged spark plug leads or plug caps.
If you need to keep the mixture very rich to prevent the engine from overheating, then that is a separate problem you need to address. You'll need to look at your cooling airflow, oil cooler and cowling inlets/exits.
Jeff