Screw install

Discussion for Sonex builders on specific plans page experience. These posts are limited to technical suggestions such as assembly order, challenges, or techniques related to specific plans pages.

Screw install

Postby onex28 » Fri Jul 29, 2016 10:32 am

I'm building solo and need suggestions on the simplest way to install the fasteners that attach the fuselage skin to the windscreen sides. Maybe rivet a wrench to a metal strip to hold the nut. Thanks for your suggestions.

David
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Screw install

Postby Sonex1462 » Fri Jul 29, 2016 12:00 pm

I just used some blue painters tape to attach a wrench to a metal yard stick. I also used some tape to hold the nut to the wrench.


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John Stewart
Sonex 1462
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Re: Screw install

Postby wlarson861 » Fri Jul 29, 2016 4:50 pm

In the category of wish I would have done it this way first time. I plan to make a strap of aluminum most of the forward length of the wind shield and tap it for the screws. Last time I changed the windshield it took two of us an hour to get the forward six screws in. Talk about arms too short to box with God! With a Strap it will be like having nut plates attached to lexan.
Bill Larson
N861SX
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Re: Screw install

Postby onex28 » Fri Jul 29, 2016 11:06 pm

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Thanks Stan,John and Bill. The impossible task was completed in less than an hour thanks to your suggestions. I had dismissed duct tape as being not strong enough but I forgot that it is good for 100 mph. I bought a 1/8" X 1/2" X 36" AL strip at Lowes and taped a wrench to it. The AL has some flex which was needed to keep the wrench on the nut. I wa surprised at how quickly things went. Not sure if the pic will come out.

David
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Re: Screw install

Postby DCASonex » Sat Jul 30, 2016 8:27 am

I put a series of two lug anchor nuts on aluminum strips, long enough to cover all the screws my arms were not long enough to reach.

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