Unable to turn off primary magnetrons

Discussion of the Aerovee kit engine.

Unable to turn off primary magnetrons

Postby Rynoth » Thu Nov 05, 2015 1:18 pm

I've wired the magnetrons per the Aerovee manual but cannot get them to turn off. I have a proper dpst switch upside down in the panel to ground the p leads seperate when the switch is down.

In testing continuity, I've found that the p leads and the body of the magnetrons have continuity, and there is continuity between the p leads and airframe ground even when I disconnect the p lead wire. The body of the magnetrons are also grounded. Basically, everything is grounded, p leads and all, at all times, and the magnetrons are always live.

What am I missing, or do I have 2 defective magnetrons?
Ryan Roth
N197RR - Waiex #197 (Turbo Aerovee Taildragger)
Knoxville, TN (Hangar at KRKW)
My project blog: http://www.rynoth.com/wordpress/waiex/
Time-lapse video of my build: https://www.youtube.com/watch?v=Q8QTd2HoyAM
User avatar
Rynoth
 
Posts: 1308
Joined: Fri Jul 26, 2013 1:32 pm
Location: Knoxville, TN

Re: Unable to turn off primary magnetrons

Postby gammaxy » Thu Nov 05, 2015 1:49 pm

If you connect an ohmmeter between ground and the p-lead, the ohmmeter is completing the circuit. You might notice an ohm or so of resistance due to the resistance of the coil. The measurements you describe are what I would expect. The p-lead is just one end of a coil that is connect to ground on the other end. At DC it's all shorted together.

Are you sure you don't have the opposite problem? Turning primary on and off doesn't seem to do anything because the secondary is staying on? In your other post you mentioned the engine being unable to run without primary. How are you turning them off if the switch doesn't work? Unplugging the spark plug wires?

First observations: secondary ignition timing is way off, engine wouldn't run without primary. Primary mags aren't grounding correctly for some reason, I cannot turn off the magnetrons.
Chris Madsen
Aerovee Sonex N256CM
Flying since September 2014
Build log: http://chrismadsen.org
gammaxy
 
Posts: 601
Joined: Wed Sep 04, 2013 9:31 am

Re: Unable to turn off primary magnetrons

Postby Rynoth » Thu Nov 05, 2015 1:54 pm

Correct, I verified that the secondary was not working (bad timing, only got a few pops from flooded cylinders)by disconnecting the primary leads from the plugs. I then ran on primary only with a properly wired and verified p lead switch and could not turn them off.
Ryan Roth
N197RR - Waiex #197 (Turbo Aerovee Taildragger)
Knoxville, TN (Hangar at KRKW)
My project blog: http://www.rynoth.com/wordpress/waiex/
Time-lapse video of my build: https://www.youtube.com/watch?v=Q8QTd2HoyAM
User avatar
Rynoth
 
Posts: 1308
Joined: Fri Jul 26, 2013 1:32 pm
Location: Knoxville, TN

Re: Unable to turn off primary magnetrons

Postby Bryan Cotton » Thu Nov 05, 2015 2:14 pm

You have to ground the P leads to turn off the magnetrons. What is your ground path between the magnetrons and the switch? Break that ground anywhere and they stay hot. That would be the obvious thing to check.

Edit: assuming you have grounded the magnetron body to the engine per the manual, the engine needs to be grounded to the airframe if that is where you are getting ground for your switch.
Bryan Cotton
Poplar Grove, IL C77
Waiex 191 N191YX
Taildragger, Aerovee, acro ailerons
dual sticks with sport trainer controls
Prebuilt spars and machined angle kit
Year 2 flying and approaching 200 hours December 23
User avatar
Bryan Cotton
 
Posts: 5496
Joined: Mon Jul 01, 2013 9:54 pm
Location: C77

Re: Unable to turn off primary magnetrons

Postby gammaxy » Thu Nov 05, 2015 2:32 pm

Maybe try removing a ground wire from the switch and connecting the ohmmeter between it and the switch. Then you'll know if flipping the switch has any affect.
Chris Madsen
Aerovee Sonex N256CM
Flying since September 2014
Build log: http://chrismadsen.org
gammaxy
 
Posts: 601
Joined: Wed Sep 04, 2013 9:31 am

Re: Unable to turn off primary magnetrons

Postby Rynoth » Thu Nov 05, 2015 3:48 pm

Tests:

Primary ignition switch off, both p lead wires ground to airframe and to each other (through common ground point.

Ignition switch on: p lead wires do not ground to airframe and no continuity between them.

Bodies of magnetrons have continuity to both engine and airframe.
Ryan Roth
N197RR - Waiex #197 (Turbo Aerovee Taildragger)
Knoxville, TN (Hangar at KRKW)
My project blog: http://www.rynoth.com/wordpress/waiex/
Time-lapse video of my build: https://www.youtube.com/watch?v=Q8QTd2HoyAM
User avatar
Rynoth
 
Posts: 1308
Joined: Fri Jul 26, 2013 1:32 pm
Location: Knoxville, TN

Re: Unable to turn off primary magnetrons

Postby RodgerC » Thu Nov 05, 2015 4:10 pm

ACV-SB-051415
RodgerC
 
Posts: 77
Joined: Sat Jan 14, 2012 4:27 pm

Re: Unable to turn off primary magnetrons

Postby Rynoth » Thu Nov 05, 2015 4:39 pm

RodgerC wrote:ACV-SB-051415


Interesting. My Aerovee is #812 (sb went through 810) and shipped in Nov 2014. I'll contact Aeroconversions tech.

http://www.aeroconversions.com/support/aerovee_sb.html
Ryan Roth
N197RR - Waiex #197 (Turbo Aerovee Taildragger)
Knoxville, TN (Hangar at KRKW)
My project blog: http://www.rynoth.com/wordpress/waiex/
Time-lapse video of my build: https://www.youtube.com/watch?v=Q8QTd2HoyAM
User avatar
Rynoth
 
Posts: 1308
Joined: Fri Jul 26, 2013 1:32 pm
Location: Knoxville, TN

Re: Unable to turn off primary magnetrons

Postby Rynoth » Thu Nov 05, 2015 5:30 pm

In the interest of troubleshooting the magnetron, if I run a wire directly from the p-lead tab to the body of the magnetron, should that kill the mag?
Ryan Roth
N197RR - Waiex #197 (Turbo Aerovee Taildragger)
Knoxville, TN (Hangar at KRKW)
My project blog: http://www.rynoth.com/wordpress/waiex/
Time-lapse video of my build: https://www.youtube.com/watch?v=Q8QTd2HoyAM
User avatar
Rynoth
 
Posts: 1308
Joined: Fri Jul 26, 2013 1:32 pm
Location: Knoxville, TN

Re: Unable to turn off primary magnetrons

Postby SonexN76ET » Thu Nov 05, 2015 6:05 pm

Ryan,

If you ran a wire directly from the P lead tab to the body of the magnetron that would likely ground the P lead IF the magnatron body is grounded. That is actually a big IF. The question of whether the magnatron is grounded or not depends on the continuity of the ground from the battery. There is a better way to check this.

Please note that the AeroVee manual states not to wire the P lead tab to the body of the magnetron.

For the sake of testing, string a wire directly from the negative terminal of the battery to the body of the magnatron. That will ensure that you have a solid ground. Now test the magnatron and your normal wiring of the P lead to the ignition switch.

The dissimilar metals (magnesium, aluminum, and steel) do not do a good job of promoting a continuous ground. I created a common ground on my engine block from the battery and ran multiple ground wires to the items requiring a solid ground (MGL Velocity engine management system, magnatrons, oil pressure sender, ignition, etc.) from that common ground and have no further grounding issues.

Good luck!

Jake
Last edited by SonexN76ET on Thu Nov 05, 2015 6:14 pm, edited 1 time in total.
Sonex Tri Gear, Rotax 912 ULS, Sensenich 3 Blade Ground Adjustable Propeller
MGL Velocity EMS, Garmin GTR 200 Comm, GTX 335 ADS B Out Transponder
ILevil AW AHRS & ADS-B In, UAvionix AV20S
200+ hours previously with Aerovee engine
Sarasota, Florida
User avatar
SonexN76ET
 
Posts: 494
Joined: Tue Aug 27, 2013 2:39 pm
Location: Atlanta

Next

Return to Aerovee

Who is online

Users browsing this forum: No registered users and 6 guests