Sonex 1534 Photos

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Re: Sonex 1534 Photos

Postby Gripdana » Mon Dec 22, 2014 9:24 am

I did talk to sonex and (long story short) they told me there was enough thread engagement on my case.
Dana Baker
Scratch Built
First Flight March 8, 2015
Sonex #1534 - N1534S "Aluminum Foil"
Aerovee-Dual Controls-Tail Dragger
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Re: Sonex 1534 Photos - engine mounted

Postby Gripdana » Tue Dec 23, 2014 3:32 pm

I got the engine mounted this morning. I did the work alone. I leveled the airframe and measured to the mounting posts and made a rolling stand out of some apple boxes and a furniture dolly that got the holes to the correct height. Then I just carefully walked the engine off the table and onto the rolling stand. It matched up pretty good all I needed to do was ad some small door shims to get everything lined up. I used soapy water to get the bushings on and everything else just seemed to work out from there. I measured and everything is spot on. Image
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Dana Baker
Scratch Built
First Flight March 8, 2015
Sonex #1534 - N1534S "Aluminum Foil"
Aerovee-Dual Controls-Tail Dragger
Gripdana
 
Posts: 479
Joined: Fri Jan 11, 2013 5:59 pm

Sonex 1534 Photos

Postby Sonex1517 » Tue Dec 23, 2014 3:35 pm

Fantastic Dana! Huge step.


Robbie Culver
Sonex 1517
Chicagoland
Tails and Wings complete - finishing fuselage.
N1517S reserved
Robbie Culver
Sonex 1517
Aero Estates (T25)
First flight 10/10/2015
375+ hours
Jabiru 3300 Gen 4
Prince P Tip
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Re: Sonex 1534 Photos

Postby Doug Raby » Tue Dec 23, 2014 4:12 pm

It's a big step forward. I'm thinking the engine mout bolts should go front to back unless that is impossible to accomplish.
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Re: Sonex 1534 Photos

Postby ScottM-Sonex1629 » Tue Dec 23, 2014 4:33 pm

Great job Dana! I'm always amazed at the ingenuity we builders have when trying to complete a job solo!

I believe the current AeroVee assembly manual says the motor mount bolts can go on either way. Just make sure you are using the large fender washers as prescribed in the manual to compress the rubber bushings.
Scott Meyer
Sonex 1629 - Sold...9/2019
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Re: Sonex 1534 Photos

Postby Gripdana » Tue Dec 23, 2014 4:38 pm

Thanks. Your right. I'll change them.
Dana Baker
Scratch Built
First Flight March 8, 2015
Sonex #1534 - N1534S "Aluminum Foil"
Aerovee-Dual Controls-Tail Dragger
Gripdana
 
Posts: 479
Joined: Fri Jan 11, 2013 5:59 pm

Re: Sonex 1534 Photos - engine mounted

Postby daleandee » Tue Dec 23, 2014 5:40 pm

Gripdana wrote:I got the engine mounted this morning. I did the work alone. I leveled the airframe and measured to the mounting posts and made a rolling stand out of some apple boxes and a furniture dolly that got the holes to the correct height. Then I just carefully walked the engine off the table and onto the rolling stand. It matched up pretty good all I needed to do was ad some small door shims to get everything lined up.


Dana,

If you keep this up you will have to fly it pretty soon. :D Congrats! It's really good to see your progress.

If I had a great mind I'd say that great minds think alike. To lift my engine I used a heavy duty wooden stool strapped onto a hydraulic motorcycle jack like this one:

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It's true that "necessity is the mother of invention!"

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Re: Sonex 1534 Photos

Postby Gripdana » Tue Dec 23, 2014 11:35 pm

It has been a good day of progress. After getting the engine on I got all of the wiring in except for some of the probes and finishing up the starter. I had to order the correct type of loctite for the bolts. Once I have the probes wired I will clean up the all the cables.
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Dana Baker
Scratch Built
First Flight March 8, 2015
Sonex #1534 - N1534S "Aluminum Foil"
Aerovee-Dual Controls-Tail Dragger
Gripdana
 
Posts: 479
Joined: Fri Jan 11, 2013 5:59 pm

Re: Sonex 1534 Photos

Postby Gripdana » Sat Dec 27, 2014 12:00 am

Exhaust and CHT's finished. I am going to put the intake and Aerocarb on and start the cowl tomorrow.
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Dana Baker
Scratch Built
First Flight March 8, 2015
Sonex #1534 - N1534S "Aluminum Foil"
Aerovee-Dual Controls-Tail Dragger
Gripdana
 
Posts: 479
Joined: Fri Jan 11, 2013 5:59 pm

Re: Sonex 1534 Photos

Postby ScottM-Sonex1629 » Sat Dec 27, 2014 12:30 am

Hey Dana,

Looks great, is the heat shield behind the exhaust outlets standard or something you thought up? I don't recall seeing it in my exhaust set or on the plans, but I like the idea!
Scott Meyer
Sonex 1629 - Sold...9/2019
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