by gammaxy » Wed Apr 01, 2015 3:03 pm
I've tried all the needles and don't think I ever had the engine surge like you describe. I suspect your actual problem right now is not the exact taper of the needle. Does adjusting the mixture control when the engine is surging have an effect?
I'd first check that the needle is installed correctly (tapered side up and the end of the taper aligned correctly) and verify that the mixture control arm is at the correct angle when full rich, then verify that the fuel flow rate is ~12-20gph (disconnect the fuel line from the aeroinjector and see how fast you can drain a couple gallons into a bucket).
Does the behavior change when you switch from one ignition to the other?
Do you live near any other Aeroinjector owners who could look at it?