Cabin Heat for Aerovee

Discussion of the Aerovee kit engine.

Re: Cabin Heat for Aerovee

Postby marsolgp » Sun Dec 08, 2019 10:49 am

I used 2 Aircraft Spruce heat muffs in series..... worked great. You are right about the 1.5" diameter so I just used a couple 'wraps' of DEI exhaust wrap to make up the difference in diameters. It actually does two things: takes up the space between muff and exhaust header and prevents wear.
And agree 100% with Jeff, installing boots on aileron pushrods helps immensely...

By the way, I have two of the heat muffs for sale. $100 each plus shipping. PM or email for photos or info.
G. Marsolais
Waiex w/Turbo Aerovee
Rotec TBI, Sensenich Climb Prop
MGL Xtreme EFIS & EMS
A/P, iFly720 w/ADS-B
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Re: Cabin Heat for Aerovee

Postby XenosN42 » Sun Dec 08, 2019 11:03 am

mike.smith wrote:
pappas wrote:I called Dave at custom Welding Products in Las Vegas. He makes a line of heat muffs that he markets through Aircraft Spruce. The aerovee exhaust pipes are aviation non-standard so I asked if he could make up a muff for the turbo on my Waiex B. Sure enough, it was in the mailbox a week later.


I measured today, and it looks like 8" is the max length that will fit on the #4 exhaust pipe. Is that the length you have?

On the A/C Spruce web site I don't see any way to ask for the custom 1-3/8" diameter end caps. They only show the smallest openings at 1.5". How did you get the right diameter?


Hi Mike,

I also spoke to Dave at custom Welding. He told me to email him when I ordered the exhaust muffs and tell him: when I ordered, who I ordered from, and the exact diameter and length needed. He said he'd match up my name with the order he gets from ACS to make sure I get what I need.
-- Michael
OneX N169XE
author of the 'Flight Data Viewer'
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Re: Cabin Heat for Aerovee

Postby XenosN42 » Sun Dec 08, 2019 11:45 am

mike.smith wrote:
pappas wrote:I called Dave at custom Welding Products in Las Vegas. He makes a line of heat muffs that he markets through Aircraft Spruce. The aerovee exhaust pipes are aviation non-standard so I asked if he could make up a muff for the turbo on my Waiex B. Sure enough, it was in the mailbox a week later.


I measured today, and it looks like 8" is the max length that will fit on the #4 exhaust pipe. Is that the length you have?

On the A/C Spruce web site I don't see any way to ask for the custom 1-3/8" diameter end caps. They only show the smallest openings at 1.5". How did you get the right diameter?



Hi Mike,

I'm currently considering installing those heat muffs, but if you are going to install them I'll wait and get your opinion on their effectiveness first. I know you've try other versions in the past so your observations will be highly respected.
-- Michael
OneX N169XE
author of the 'Flight Data Viewer'
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Location: PA, USA

Re: Cabin Heat for Aerovee

Postby pappas » Mon Dec 09, 2019 7:45 pm

I measured the CWP heat muff that I installed on the #4 exhaust pipe. It is exactly 7 3/4 inches long and the endcaps are sized exactly for the Sonex exhaust pipe. ( I sent the diameter of the pipe to CWP with the order and he cut them to fit.)

If I made the heat muff any longer it would have come into contact with one of the pushrod tubes on #4. However, I installed spring-loaded 2 piece tubes at about 12 hours. If you have the standard tubes a slightly longer heat muff may not have the same clearance issue.

In any case, I get great heat from this thing. It is the same heat muff I installed on my RV-8 but that was sized for the IO-360 and 4 into 1 exhaust.

Lou Pappas
Waiex B Turbo...and others
Lou Pappas
Phoenix, AZ
RV-7A Flying (2024)
Waiex B Turbo (2016)
RV-8 (2009)
Waiex Legacy 3300 (2007)
Hiperlight SNS-9 (1991)
Falcon Ultralight (1989)
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Re: Cabin Heat for Aerovee

Postby mike.smith » Tue Dec 10, 2019 10:07 pm

Thanks, Lou. I may just have to give it a try.

BTW, I ran the spring loaded tubes for a while, but they leaked more than the standard pushrod tubes, at least for me, so I put the stock ones back on.
Mike Smith
Sonex N439M
Scratch built, AeroVee, Dual stick, Tail dragger
http://www.mykitlog.com/mikesmith
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