Alternate Baffle Seal

Discussion of the Aerovee kit engine.

Re: Alternate Baffle Seal

Postby kmacht » Thu May 02, 2019 8:46 am

I cut mine in the corners and then used some metal strips bent forward from behind the baffle to encourage the side to fold in first and then the back seal in top of it (so they overlap) Hope that makes sense.

Keith
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Re: Alternate Baffle Seal

Postby Area 51% » Thu May 02, 2019 1:30 pm

I would try using silicone baffle fluting pliers. You can get them at "Unobtanium.com".
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Re: Alternate Baffle Seal

Postby Darick » Sun May 05, 2019 12:30 pm

"Silicone baffling pliers"....:-)...good one!
Bryan, Keith has the right idea. Getting them to fold forward is hard to do when you can't see what's happening as you put the cowl on. I will be using his modification VERY soon.
Darick Gundy
Sonex #1646
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Taildragger, Aerovee, center stick, Prince P-Tip Prop
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Re: Alternate Baffle Seal

Postby Area 51% » Sun Oct 13, 2019 6:19 pm

I don't think the supplied D/P baffle material should even be used on a static display. I compared what came in my kit to the baffle on the factory Xenos last week. The Xenos had a nice rubber/silicone texture to it. The stuff in my kit is more akin to the material used on the lid of a Cool Whip container.
In regards to the silicone baffle material, is everyone using the 3/32, or the 1/8in thick material? Fiberglass reinforced, or plain?
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Re: Alternate Baffle Seal

Postby Bryan Cotton » Sun Oct 13, 2019 6:51 pm

Bryan Cotton
Poplar Grove, IL C77
Waiex 191 N191YX
Taildragger, Aerovee, acro ailerons
dual sticks with sport trainer controls
Prebuilt spars and machined angle kit
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