Tailcone Assembly

Discussion for builders, pilots, owners, and those interested in building or owning a second generation Sonex or Waiex.

Re: Tailcone Assembly

Postby sonex1374 » Thu Apr 25, 2019 10:12 am

I did the same thing as Peter Anson - use a few scrap strips or aluminum to make a "shoe horn" to guide the skin in between the longeron and lower fuse skin. Start the turtledeck skin on one side, add a few clecos to hold in in place, then roll the skin over the turtledeck formers until you can get the shoe horn to capture the skin on the other side. This makes it very easy to get the turtle deck in place.

There are a few pictures on my website describing the turteldeck process, but this picture shows it best.

Image

Jeff
Jeff Shultz
Sonex TD, 3300, AeroInjector
Kansas City, MO
http://www.sonex604.com
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Re: Tailcone Assembly

Postby Spaceman » Sun Apr 28, 2019 8:56 pm

I did the same thing with the "shoehorn" technique and got the skin fit by myself without much trouble. If I remember right, 1 inch worth of turtledeck skin gets sandwiched between the longeron and fuselage skin on each side. Just mark that 1" on the outside of the turtledeck skin first while it's flat, and then it's pretty easy to just insert the skin up to your sharpie line on each side before drilling/clecoing.

Edit: here are a bunch of pictures: https://paegelow.blogspot.com/2017/10/t ... ck-25.html
Chris Paegelow
N21YX / Waiex-B #21 / Roseville, CA
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Re: Tailcone Assembly

Postby pfhoeycfi » Mon Apr 29, 2019 7:15 pm

The pics are very helpful.

Thanks,

peter
SNB0021
Peter Hoey
SEL Pvt, Comm Glider, CFIG, Pawnee & L19 Towpilot
Philadelphia Glider Council
Sonex B SNB0021, N561PH, Taildragger, Aerovee Turbo, MGL MX1, First flight Dec 18, 2022
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