Flap and brake grips-finger grooves

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Flap and brake grips-finger grooves

Postby Bryan Cotton » Wed Mar 18, 2015 7:35 pm

All,
Working WIX-C08, sport trainer controls. For the flap and brake levers, did you guys put in the optional finger grooves? Any thoughts on what you did and what you like?
Bryan Cotton
Poplar Grove, IL C77
Waiex 191 N191YX
Taildragger, Aerovee, acro ailerons
dual sticks with sport trainer controls
Prebuilt spars and machined angle kit
Year 2 flying and approaching 200 hours December 23
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Re: Flap and brake grips-finger grooves

Postby SonexN76ET » Wed Mar 18, 2015 7:47 pm

Bryan, I bought some of the black grips and the red grips Sonex uses on their planes from McMaster Carr. They came in a set of ten each. I have several of each left over. Send me you address via PM and I will send you a black one and a red one, if you like. The soft grips are much better than gripping the raw aluminum.

Jake
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Re: Flap and brake grips-finger grooves

Postby rizzz » Wed Mar 18, 2015 8:03 pm

I have the standard left hand controls,
I did do the optional finger groves, easy to do wit a dermel tool.
I like the feel of the levers with the grooves.

Image
Image
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Sonex #145 from scratch (mostly)
Taildragger, 2.4L VW engine, AeroInjector, Prince 54x48 P-Tip
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Re: Flap and brake grips-finger grooves

Postby mike.smith » Wed Mar 18, 2015 8:41 pm

rizzz wrote:I have the standard left hand controls,
I did do the optional finger groves, easy to do wit a dremel tool.
I like the feel of the levers with the grooves.


I did the same thing, and then covered the grip with Plasti Dip from Harbor Freight. Comes in several colors.
http://www.harborfreight.com/14-1-2-hal ... -2779.html
Flap handle is red, brake handle is black:
http://www.mykitlog.com/users/display_l ... 9854&row=1
Mike Smith
Sonex N439M
Scratch built, AeroVee, Dual stick, Tail dragger
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Re: Flap and brake grips-finger grooves

Postby Bryan Cotton » Wed Mar 18, 2015 11:31 pm

Thanks for the offer Jake, that is very kind! Michael and Mike, thanks for sharing your thoughts too. I like the finger groove idea as it suits my minimalist personality. I made some prototypes up out of scrap Luann ply, probably spent as much time in the setup as you guys took to have at both pieces with the dremel!
Image
Bryan Cotton
Poplar Grove, IL C77
Waiex 191 N191YX
Taildragger, Aerovee, acro ailerons
dual sticks with sport trainer controls
Prebuilt spars and machined angle kit
Year 2 flying and approaching 200 hours December 23
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Re: Flap and brake grips-finger grooves

Postby Darick » Thu Mar 19, 2015 1:50 pm

SonexN76ET wrote:Bryan, I bought some of the black grips and the red grips Sonex uses on their planes from McMaster Carr. They came in a set of ten each. I have several of each left over. Send me you address via PM and I will send you a black one and a red one, if you like. The soft grips are much better than gripping the raw aluminum.

Jake


Jake, if you would consider departing with two more grips I would gladly reimburse you. I started on the fuselage this week.
Darick Gundy
Sonex #1646
N417DG
Taildragger, Aerovee, center stick, Prince P-Tip Prop
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Re: Flap and brake grips-finger grooves

Postby Bryan Cotton » Thu Mar 19, 2015 11:30 pm

I figured out 2 things:
1) The pitch of the grooves should equal the pitch of your fingers
2) The diameter of the holesaw should equal the diameter of your fingers

Nice consistent grooves:
Image

All smoothed out:
Image

Now between page C07 and the supplemental hydraulic brake drawing I just have to figure out how to make the rest of it.
Bryan Cotton
Poplar Grove, IL C77
Waiex 191 N191YX
Taildragger, Aerovee, acro ailerons
dual sticks with sport trainer controls
Prebuilt spars and machined angle kit
Year 2 flying and approaching 200 hours December 23
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Re: Flap and brake grips-finger grooves

Postby SonexN76ET » Fri Mar 20, 2015 12:45 am

[quote="Darick"[/quote]

Jake, if you would consider departing with two more grips I would gladly reimburse you. I started on the fuselage this week.[/quote]

Darick, just let me know where you want them sent. You can send me a PM here on the site with the address.

Jake
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Re: Flap and brake grips-finger grooves

Postby Rynoth » Sun Mar 22, 2015 10:33 am

Looks good Brian. I then dipped mine in plasti-dip (different color for each handle, several applications) to give them a rubbery grip.
Ryan Roth
N197RR - Waiex #197 (Turbo Aerovee Taildragger)
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