Tex,
Welcome to the forum! Hope you figure out what you want to build or buy and are successful!
Regarding the Zenith post - wow, where do I start?
First, X/C. Lots of flyers here have shared their experiences. Check out the trip report forum:
viewforum.php?f=17Bob Barber's trip from TX to AK north of the arctic circle is probably the pinnacle story of X/C. But there are others.
Regarding Sonex not having CNC and matched hole technology is like saying Ford cars don't have fuel injection. It was true, once upon a time, but is not current information.
I have been happy with tech support and thrilled with the community. I have done most of my tech support via email and pictures. I hate talking on the phone.
I would not take structural criticism from the Zenith community very seriously. Search on the CH601. Or read this:
http://www.flyingmag.com/technique/acci ... rn-failureIn fairness, there was a Waiex fatality and a design change after. It was well documented by the NTSB and you can find it on Sonexbuilders. I read it, am satisfied with the design and fix. I bought a Waiex kit after studying the report. I am an engineer in the aerospace industry.
It is true that for their low advertised price they assume the most basic cockpit. I have no idea what is wrong with that. What would you do?
Fuel in the wings is a plus. Saying that though, I have to admit that much of my flight time is in a Pawnee with a fuselage tank. Plus I have cub time, BC12D time, and helicopter time all with fuel in the fuselage.
I paid like $19K for my Waiex kit, prebuilt spars and machined angle component option. The guy who wrote that letter is not an A student in math, especially considering the costs have increased over the years.
An Aerovee kit is $7K plus accessories. The buy-in cost is part of the story. Part of it is the rebuild cost. An O200 does not shine there, though it is a great engine.
Those are my thoughts!