Aux Fuel Tank Plans

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Re: Aux Fuel Tank Plans

Postby 142YX » Sat Feb 25, 2023 9:35 pm

Resurrecting an old thread:

I am in search of the behind-the-seat aluminum fuel tank plans that used to be somewhat popular. The were an ~8 gal wedge shape that fit between the seat and the baggage compartment. Have found many links in various places, but they are all dead-ends to websites that are no longer active. Does anyone have a copy of those plans that they would be willing to send me?

Thanks much in advance.
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Re: Aux Fuel Tank Plans

Postby peter anson » Sun Feb 26, 2023 12:26 am

Here is a link to plans on the Sonex Australia site. Pretty sure this is the design by Steve Woodham and used successfully by him.
https://www.sonexaus.org.au/wp-content/uploads/2018/07/fuel-tank-pdf-4.pdf

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Re: Aux Fuel Tank Plans

Postby 142YX » Sun Feb 26, 2023 1:26 am

peter anson wrote:Here is a link to plans on the Sonex Australia site.


Thank you! I think I remember seeing these years back. I also think I saw a welded aluminum tank design somewhere - or maybe I am making that up. Does anyone remember a welded tank like that?

EDIT - Thinking about this a little harder.. I believe this design will work ether being riveted and sealed together, or welded. This is probably what I am remembering. This article helped jog my memory:

https://www.eaa.org/eaa/aircraft-buildi ... -fuel-tank
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Re: Aux Fuel Tank Plans

Postby sonex892. » Sun Feb 26, 2023 4:25 pm

142YX wrote:Thank you! I think I remember seeing these years back. I also think I saw a welded aluminum tank design somewhere - or maybe I am making that up. Does anyone remember a welded tank like that?

EDIT - Thinking about this a little harder.. I believe this design will work ether being riveted and sealed together, or welded.

These tank plans are my design. It holds 32 litres, weighs 6 lbs empty and can be removed or installed in 10 minutes. I've been using my original tank for 12 years now. Thankyou Peter for finding the link to the plans.
I used the Vans fuel tank sealant and rivets. There is no reason it couldn't be welded. It is a tight fit in the aircraft so would need to keep clearances in mind if building.
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Re: Aux Fuel Tank Plans

Postby karmarepair » Sun Feb 26, 2023 5:29 pm

Any pictures of it installed? I'm not quite getting how it installs to the structure aft of the seat back.
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Re: Aux Fuel Tank Plans

Postby daleandee » Sun Feb 26, 2023 6:54 pm

I really like Steve's design and have had that page book marked for a long time for when I want to add an aux fuel tank.

But don't forget this approach also:

https://rvpilotlife.wordpress.com/2016/ ... fuel-tank/

Not sure if the white poly tanks are still available. Here are black poly tanks:

https://www.speedwaymotors.com/Black-Po ... ,5404.html
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Re: Aux Fuel Tank Plans

Postby sonex892. » Sun Feb 26, 2023 7:46 pm

karmarepair wrote:Any pictures of it installed? I'm not quite getting how it installs to the structure aft of the seat back.

I have a new computer and at the moment cant access my external HD with the photos.

Its held in place with only a piano hinge each side. There is an angle stiffener behind the hinge on the vertical member and a couple of angles at the bottom attaching the vertical members to the horizontal. There are also internal stiffener angles inside the ends of the tank and 2 baffles.

There are a a couple of photos of the tank installed here.
https://www.sonexaus.org.au/galleries/m ... sonex-892/
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