Buying wire

Discussion of aircraft electrical system design, construction, and problems.

Buying wire

Postby DWest » Thu Apr 11, 2024 11:15 am

I’m ready to run wires through my wing for pos/strobes and duckworks landing lights. Looks like I will need 18/20 gauge for the aveo powerbursts and 14/16 for the landing lights. Is there a specific kind of wire I should be buying? Tefzel stranded or not stranded? I prefer to buy aircraft grade wire whatever that may be. Not sure where to start but want to buy the right stuff!
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Re: Buying wire

Postby pappas » Thu Apr 11, 2024 12:28 pm

Tefzel stranded is what we use for almost everything in the aircraft. Whatever gauge is needed for the electrical load.
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Re: Buying wire

Postby GordonTurner » Fri Apr 12, 2024 10:32 am

https://www.steinair.com/

Stein is an excellent source for all the electrical stuff, and a great guy to work with when you get to the avionics.
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Re: Buying wire

Postby N190YX » Fri Apr 12, 2024 11:05 am

Aircraft grade wire (Tefzel) is good because in an electrical fire the smoke is not (as) toxic. Recommend stranded wire as it resists fatigue breaking versus solid wire.
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Re: Buying wire

Postby DWest » Fri Apr 12, 2024 12:46 pm

Shielded or not shielded?
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Re: Buying wire

Postby Bryan Cotton » Fri Apr 12, 2024 1:23 pm

At Sikorsky and Collins we pretty much use shielded wire for everything. May be overkill for our application, but for the strobes I'd recommend shielded wire. Terminate the shield to ground on one end, whatever your grounds are in the airplane inside the cockpit.
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Re: Buying wire

Postby DWest » Sat Apr 13, 2024 9:04 am

Thanks all!
I'm looking at either 3 wire or 4 wire for the pos/strobes. Can I use the shield as the ground for the pos/strobe assembly or elsewhere? I used to be an aircraft electrician 15 years ago before I got in the pilot seat, but I don't remember most of the engineering basics behind general wiring and really, I was just repairing what already existed. So, putting it together I am comfortable with, the design piece I am a true amateur!
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Re: Buying wire

Postby DCASonex » Mon Apr 15, 2024 1:37 pm

Run current through the shield and it becomes just another conductor, not a shield.

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Re: Buying wire

Postby DWest » Wed Apr 24, 2024 2:21 pm

Solid point!
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Re: Buying wire

Postby BobDz » Wed Apr 24, 2024 9:27 pm

GordonTurner wrote:https://www.steinair.com/

Stein is an excellent source for all the electrical stuff, and a great guy to work with when you get to the avionics.


Pegasus Auto Racing ( home of thr $0.65 clecoe) is even cheaper for wire than Stein. Service is amazing
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