Cotton Waiex 191 - N191YX

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Re: Cotton Waiex 191 - N191YX

Postby Bryan Cotton » Mon Dec 17, 2018 3:02 pm

I recycled my flap and aileron polishing fixture for the landing gear fairings.
polish setup lg fairing.jpg


News flash: these things are a pain to polish. This is F9, still have to do C.
F9 complete.jpg


I'm on vacation today. After I finish a late lunch it is back to the hangar.
Bryan Cotton
Poplar Grove, IL C77
Waiex 191 N191YX
Taildragger, Aerovee, acro ailerons
dual sticks with sport trainer controls
Prebuilt spars and machined angle kit
Year 2 flying and approaching 200 hours December 23
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Bryan Cotton
 
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Location: C77

Re: Cotton Waiex 191 - N191YX

Postby Bryan Cotton » Mon Dec 17, 2018 5:43 pm

These may be the last two pieces I have to polish.
right side polish.jpg
Bryan Cotton
Poplar Grove, IL C77
Waiex 191 N191YX
Taildragger, Aerovee, acro ailerons
dual sticks with sport trainer controls
Prebuilt spars and machined angle kit
Year 2 flying and approaching 200 hours December 23
User avatar
Bryan Cotton
 
Posts: 5496
Joined: Mon Jul 01, 2013 9:54 pm
Location: C77

Re: Cotton Waiex 191 - N191YX

Postby GordonTurner » Mon Dec 17, 2018 6:30 pm

I assume you aren’t counting RE-polish.....

;)
Waiex 158 New York. N88YX registered.
3.0 Liter Corvair built, run, and installed.
Garmin panel, Shorai LiFePo batteries.
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Location: NY, NY

Re: Cotton Waiex 191 - N191YX

Postby Bryan Cotton » Mon Dec 17, 2018 8:21 pm

No way Gordon! But I am ignoring re-polish right now for my own good.
Bryan Cotton
Poplar Grove, IL C77
Waiex 191 N191YX
Taildragger, Aerovee, acro ailerons
dual sticks with sport trainer controls
Prebuilt spars and machined angle kit
Year 2 flying and approaching 200 hours December 23
User avatar
Bryan Cotton
 
Posts: 5496
Joined: Mon Jul 01, 2013 9:54 pm
Location: C77

Re: Cotton Waiex 191 - N191YX

Postby GordonTurner » Mon Dec 17, 2018 8:51 pm

Sanity is over-rated. The insane people always have the best [polish] parties :)
Waiex 158 New York. N88YX registered.
3.0 Liter Corvair built, run, and installed.
Garmin panel, Shorai LiFePo batteries.
GordonTurner
 
Posts: 669
Joined: Tue Feb 21, 2012 1:14 am
Location: NY, NY

Re: Cotton Waiex 191 - N191YX

Postby EdW » Tue Dec 18, 2018 10:15 am

GordonTurner wrote:Sanity is over-rated. The insane people always have the best [polish] parties :)

Funny, you don't look Polish to me.

Of all the things I've lost, I miss my mind the most

Ed
EdW
 
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Re: Cotton Waiex 191 - N191YX

Postby DCASonex » Tue Dec 18, 2018 3:57 pm

And know you know why I painted all the moving surfaces on mine, plus undersides of wings and tail. The rest just gets occasional buff job until the image of Joe Cool pilot looks like a disheveled old fart.

David A.
DCASonex
 
Posts: 935
Joined: Mon Sep 12, 2011 8:04 pm
Location: Western NY USA

Re: Cotton Waiex 191 - N191YX

Postby Bryan Cotton » Tue Dec 18, 2018 9:12 pm

Today I realized I haven't polished the mixer access cover yet. Maybe my story will be I left it unpolished so I can show people the before state.
Bryan Cotton
Poplar Grove, IL C77
Waiex 191 N191YX
Taildragger, Aerovee, acro ailerons
dual sticks with sport trainer controls
Prebuilt spars and machined angle kit
Year 2 flying and approaching 200 hours December 23
User avatar
Bryan Cotton
 
Posts: 5496
Joined: Mon Jul 01, 2013 9:54 pm
Location: C77

Re: Cotton Waiex 191 - N191YX

Postby Bryan Cotton » Tue Dec 18, 2018 11:23 pm

I marked the outline of the gear fairings on the bottom skin. Inside I marked the structural extrusions. Then I located holes where the brake lines could exit inside the fairings.
IMG_20181218_110954348.jpg


Here is our vent line mocked up, and my fuel catch mockup.
vent mockup.jpg


When the catch is in place the vent is hidden.
catch mockup.jpg


I have some soft 3/16" aluminum tube I am thinking of using for the drain. I am going to run it inside through the filler box, into the cabin, and out the floor. I am thinking this should be sufficient, though I see others have used 1/4" tube. Thoughts?
Bryan Cotton
Poplar Grove, IL C77
Waiex 191 N191YX
Taildragger, Aerovee, acro ailerons
dual sticks with sport trainer controls
Prebuilt spars and machined angle kit
Year 2 flying and approaching 200 hours December 23
User avatar
Bryan Cotton
 
Posts: 5496
Joined: Mon Jul 01, 2013 9:54 pm
Location: C77

Re: Cotton Waiex 191 - N191YX

Postby Bryan Cotton » Wed Dec 19, 2018 2:30 pm

I thought it would be easier to polish the fuel catch before I bent it up.
fuel catch flat pattern.jpg


Now I just need to rivet in the corners and figure out the drain.
fuel catch fitment.jpg
Bryan Cotton
Poplar Grove, IL C77
Waiex 191 N191YX
Taildragger, Aerovee, acro ailerons
dual sticks with sport trainer controls
Prebuilt spars and machined angle kit
Year 2 flying and approaching 200 hours December 23
User avatar
Bryan Cotton
 
Posts: 5496
Joined: Mon Jul 01, 2013 9:54 pm
Location: C77

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