Torquing top plugs with the baffles on...

Discussion of the Aerovee kit engine.

Torquing top plugs with the baffles on...

Postby Bryan Cotton » Wed Apr 26, 2023 9:33 pm

... hard to do. My baffles are all sealed to the motor with RTV, so it's a pain to remove and replace them. So I cut up a cheapie 11/16" socket using my 3D printed chop saw attachment:
socket chopping.png
socket chopping.png (547.95 KiB) Viewed 849 times


Then I holesawed a piece of steel, 2" hole spacing. Welded in the socket parts.
spark plug offset tool.png
spark plug offset tool.png (458.61 KiB) Viewed 849 times


New plugs getting torqued up:
plug torque wrench extension in use.png
plug torque wrench extension in use.png (591.22 KiB) Viewed 849 times


I'm doing my first condition inspection. Also a major milestone - made it 25 hours without any oil disasters. Did a normal oil change.
Bryan Cotton
Poplar Grove, IL C77
Waiex 191 N191YX
Taildragger, Aerovee, acro ailerons
dual sticks with sport trainer controls
Prebuilt spars and machined angle kit
Year 2 flying and approaching 200 hours December 23
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