Page 3 of 3

Re: Rotax Sonex

PostPosted: Tue May 26, 2020 5:41 pm
by gcm52
By the way I have been running the engine on the ground to adjust the prop pitch and the engine runs strong and smooth. Fires up as soon as I push the start button.

Re: Rotax Sonex

PostPosted: Tue May 26, 2020 8:03 pm
by 13brv3
gcm52 wrote:When I moved the engine, I moved the CG of the Rotax engine 7 inches forward of where the CG of the aerovee engine was. I tried to keep the thrust line the same. To allow a larger diameter prop, which is necessary with the Rotax, I lengthened the nose strut by three inches. I have a 64" diameter Warp Drive prop on it now. I am toying with the idea of putting on a four blade Warp Drive just for fun. I also am probably going to remove the 1" prop extension on there now as I actually don't need it for cowl clearance. Attached are a couple more FWF photos so you can see what I did. I used a Rotax ring mount and designed a custom mount going from the ring mount to the firewall.

George


Thanks for the additional info George. 7 inches of movement for the CG is definitely out there. My best estimate shows about 3.5" of CG move, which makes the prop about 6.5" forward of the normal location. since it's easier to fix nose heavy, than tail heavy, I'll probably shoot for 4" of CG movement. For the tailwheel version, with standard gear, I'll likely end up with a 4 blade Bolly (sold by Hoverhawk). I won't make a decision until the engine is mounted and the prop clearance is known.

Thanks,
Rusty

PS- Sorry to Jake for all the Onex chat on his Sonex thread.

Re: Rotax Sonex

PostPosted: Fri Feb 03, 2023 8:38 pm
by SonexN76ET
Image

Next week I will make my first flight after repowering my Sonex with a Rotax. It has taken me three years and close to 600 hours, most of which has been spent on customizing the cowling. Everything firewall forward is new. I also put the smaller nose wheel pants on the main gear and had to modify those to fit around the brakes. Once again I have the first flight anticipation.

Jake

Image

Re: Rotax Sonex

PostPosted: Fri Feb 03, 2023 8:47 pm
by SonexN76ET
Side view:

Image

Jake

Re: Rotax Sonex

PostPosted: Fri Feb 03, 2023 9:26 pm
by Bryan Cotton
Awesome! Good luck!

Re: Rotax Sonex

PostPosted: Sat Feb 04, 2023 11:24 am
by MichaelFarley56
Congratulations on finishing the swap Jake! The Sonex looks great and I can’t wait to hear how she flies!

Please let us know how the test flights go and enjoy!

Re: Rotax Sonex

PostPosted: Sat Feb 04, 2023 5:28 pm
by Skippydiesel
Hi Jake - Great looking cowling. I would be very interested to see some photos of how you have managed your cowling exit air.

Re: Rotax Sonex

PostPosted: Sat Jun 03, 2023 2:12 am
by Skippydiesel
Hi Jake,

Any cooling problems?

I would still like to see how you have managed your cowl exit air ?

Re: Rotax Sonex

PostPosted: Sat Jun 03, 2023 2:14 am
by Skippydiesel
Hi again Jake,

What Radiator & Oil Cooler are you using?