PFH Sonex B

Discussion for builders, pilots, owners, and those interested in building or owning a second generation Sonex or Waiex.

Re: PFH Sonex B

Postby pfhoeycfi » Tue Mar 27, 2018 2:31 pm

WaiexN143NM wrote:hi all, tom, doug,
just curious, where are you using those long rivets, 52 & 62? are they 1/8 in diameter?
all i remember is the 48’s during our build.

thanks

michael.


I was inquiring about 5/32 dia rivets for a hole too oversized for a 1/8 rivet (oversized drilling out a bad rivet). The CCP52 is 5/32 dia 1/8 grip.

peter
Peter Hoey
SEL Pvt, Comm Glider, CFIG, Pawnee & L19 Towpilot
Philadelphia Glider Council
Sonex B SNB0021, N561PH, Taildragger, Aerovee Turbo, MGL MX1, First flight Dec 18, 2022
Also built Sonerai IIL N86PH
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Re: PFH Sonex B

Postby WaiexN143NM » Tue Mar 27, 2018 2:51 pm

hi peter,
gotcha. try the ace hardware store, most carry the alum, stainless, steel pull rivets. u may want to call first see if they carry them. most stores have them, but some dont here in norcal.

1/8 and 5/32.

michael.
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Re: PFH Sonex B

Postby pfhoeycfi » Wed Jun 13, 2018 8:25 pm

Tail is done and took delivery of the airframe/wing kit yesterday...its game on.

peter
SNB0021
Peter Hoey
SEL Pvt, Comm Glider, CFIG, Pawnee & L19 Towpilot
Philadelphia Glider Council
Sonex B SNB0021, N561PH, Taildragger, Aerovee Turbo, MGL MX1, First flight Dec 18, 2022
Also built Sonerai IIL N86PH
pfhoeycfi
 
Posts: 378
Joined: Wed Jun 28, 2017 3:45 pm

Re: PFH Sonex B

Postby pfhoeycfi » Tue Jun 19, 2018 4:06 pm

Have unpacked the shipment and trying to decide to move forward on the wings or the fuselage (tail is done). Are there any pros/cons for doing one before the other? I am leaning towards doing the wings first...
Peter Hoey
SEL Pvt, Comm Glider, CFIG, Pawnee & L19 Towpilot
Philadelphia Glider Council
Sonex B SNB0021, N561PH, Taildragger, Aerovee Turbo, MGL MX1, First flight Dec 18, 2022
Also built Sonerai IIL N86PH
pfhoeycfi
 
Posts: 378
Joined: Wed Jun 28, 2017 3:45 pm

Re: PFH Sonex B

Postby Concorde » Tue Jun 19, 2018 6:05 pm

Do the fuselage first , that way you can sit in it and act like a 7 year old ( it’s fun ).
But really that’s just a personal choice.
Good luck.
Ben
Sonex # 1684
Tri-Gear, Dual Control
Rotax 912uls
N379BS reserved.
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Re: PFH Sonex B

Postby DCASonex » Wed Jun 20, 2018 2:12 pm

If space is a factor, wings take up less space to store while you work on fuselage

David A.
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Re: PFH Sonex B

Postby Gordon » Wed Jun 20, 2018 8:42 pm

Daniel is right..........do the wings first as they are easy to store. Depends on how big you work shop is I guess. The RV's I built I always did the tail and then the wings......stored them elsewhere and then the fuse which is a much longer build.

I did the same with my Onex and it worked very well. The Onex wings are only 5 feet long with out the tips and very easy to deal with. The fuse ends up on the gear and then the engine is hung and the panel installed. This is a lot of work and ties up your shop for a long time...........build the wings first.

Gordon......Onex......Hummel 2400....First flight June 17, 2018
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Re: PFH Sonex B

Postby Onex107 » Thu Jun 21, 2018 1:51 pm

When I did my Onex I built the tail feathers first. Two reasons. Smaller components to store, smaller less expensive possible mistakes. The fuselage was next, then the engine and panel and the move to the airport, without wings, was easier. All this took place in my half of a two car garage. The Onex wings are small and short, build fast, and can be transported in a van. I didn't want to store the wings for a year. There were too many changes in the kit during that time. Inventory and check the skins soon after receiving the kit. I had shipping damage to a wing skin that I didn't discover soon enough.
OneX 107
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Re: PFH Sonex B

Postby pfhoeycfi » Fri Jul 06, 2018 5:17 pm

Can anyone offer advice on cutting phenolic block (for the cable guides)?

peter
Peter Hoey
SEL Pvt, Comm Glider, CFIG, Pawnee & L19 Towpilot
Philadelphia Glider Council
Sonex B SNB0021, N561PH, Taildragger, Aerovee Turbo, MGL MX1, First flight Dec 18, 2022
Also built Sonerai IIL N86PH
pfhoeycfi
 
Posts: 378
Joined: Wed Jun 28, 2017 3:45 pm

Re: PFH Sonex B

Postby kmacht » Fri Jul 06, 2018 6:38 pm

Regular wood bandsaw with a sharp metal blade in it worked for me. Stunk like heck and had to go slow but it cut the block ok.

Keith
#554
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