Windshield seal

Discussion for builders, pilots, owners, and those interested in building or owning a second generation Sonex or Waiex.

Re: Windshield seal

Postby Murray Parr » Sat Nov 21, 2020 5:35 pm

I will also try the soft felcro around the windshield strap. Hoping to start test flights in a few months time so I will report on how it all goes
Murray Parr
WXB0015
Rotax 912ULS
MGL Explorer Lite
First flight May 6/23
RV9 builder (Sold)
Murray Parr
 
Posts: 248
Joined: Fri Nov 18, 2016 6:50 pm

Re: Windshield seal

Postby Murray Parr » Sat Nov 21, 2020 5:40 pm

A question for Matt, Did you apply the ultra black during installation or after? I am thinking it will be difficult to apply during assembly as it will probably move around as the windshield is moved into position on the skirt.
Murray Parr
WXB0015
Rotax 912ULS
MGL Explorer Lite
First flight May 6/23
RV9 builder (Sold)
Murray Parr
 
Posts: 248
Joined: Fri Nov 18, 2016 6:50 pm

Re: Windshield seal

Postby pappas » Sat Nov 21, 2020 8:06 pm

I have flown both my legacy Waiex and my B model Waiex in the rain with no ill effects or windshield/canopy leaks. I seal the windshield to the airframe using black weather sealant, the brand doesn't matter too much. If you want a really clean installation, apply the sealant after the windshield is mounted to the airframe in either model, legacy or B. Use the masking tape method to apply a really clean bead of sealant and simply wipe it with a damp finger. As soon as you are done, remove the masking tape carefully and you will be left with a job that looks like Safelight put your windshield in.

The tape is positioned on the airframe directly on the metal edge and about 3/16ths of an inch onto the windscreen itself, leaving a 3/16ths gap between the two. If you aren't familiar with this just do a youTube search for ways to use tape to make a clean caulk bead.

Nothing to it. It will take longer to mask than to seal.
Lou Pappas
Phoenix, AZ
RV-7A Flying (2024)
Waiex B Turbo (2016)
RV-8 (2009)
Waiex Legacy 3300 (2007)
Hiperlight SNS-9 (1991)
Falcon Ultralight (1989)
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