wing skins

Discussion for Waiex builders on specific plans page experience. These posts are limited to technical suggestions such as assembly order, challenges, or techniques related to specific plans pages.

wing skins

Postby wingnut99 » Tue Jan 29, 2019 12:03 am

Can one of you members advise me on the best order of installing the skin on my Waiex? I'm pretty much done with the control surfaces and attachment rods at this point and am thinking that I'd like to go ahead and cover the one I've completed so that if anything is not entirely correct I won't repeat the mistake on the other side. I thought I would proceed with the top skin first, just clecoing it with the silver clecos then flip it over and do the bottom and the leading edge. If everything lines up and drops into place I'd probably updrill the bottom and rivet it and then updrill the top but leave it and the top of the leading edge in clecos until I see how it fits to the fuselage. Anyone who wants to confirm or advise a different approach will be greatly appreciated. Wingnut
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Re: wing skins

Postby Bryan Cotton » Tue Jan 29, 2019 12:13 am

My sequence was documented here:
viewtopic.php?f=39&t=578&start=590
Bryan Cotton
Poplar Grove, IL C77
Waiex 191 N191YX
Taildragger, Aerovee, acro ailerons
dual sticks with sport trainer controls
Prebuilt spars and machined angle kit
Year 2 flying and approaching 200 hours December 23
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Re: wing skins

Postby Rynoth » Tue Jan 29, 2019 11:48 am

When updrilling, you typically want the wing supported flat on the table so you can make adjustments to verify it is level and square (no twist.)

Once everything is updrilled and deburred the holes themselves should keep everything square, so you might find the top and bottom skins easier to rivet by standing the wing vertically on sawhorses, forward edge down.

http://www.rynoth.com/wordpress/waiex/2 ... ompletion/

Regardless of the method, just be sure when you cleco then flip the wing that you properly support it. i.e. do not rest the wing on the tips of the clecos.

edit: also, if I recall correctly, the bottom skin is placed and drilled first. Can't remember if that was in the plan instructions or not but I seem to remember it from the builder workshop and it's the order I did (bottom>top>front.) Might be because it lays flatter than the top skin and helps lock the wing into place before flipping it.
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N197RR - Waiex #197 (Turbo Aerovee Taildragger)
Knoxville, TN (Hangar at KRKW)
My project blog: http://www.rynoth.com/wordpress/waiex/
Time-lapse video of my build: https://www.youtube.com/watch?v=Q8QTd2HoyAM
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