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Re: Cotton Waiex 191 - N191YX

PostPosted: Tue Nov 24, 2015 11:30 am
by Concorde
You can get a 12" snake from Sears for about 12 dollars, but they don't last long .

Re: Cotton Waiex 191 - N191YX

PostPosted: Tue Nov 24, 2015 12:46 pm
by Bryan Cotton
I broke my first one after years of use. I used to use corded drills but that is bad, because if the bit stalls the torque can really twist up the snake. Air or clutched cordless works well. The Terry Tools snake drill is US made and good quality. Sears is anything but these days! Sad.

Re: Cotton Waiex 191 - N191YX

PostPosted: Tue Dec 08, 2015 11:01 pm
by Bryan Cotton
Blue lining wing ribs:
http://youtu.be/nKzzFVhmJ0E

Re: Cotton Waiex 191 - N191YX

PostPosted: Wed Dec 09, 2015 7:05 pm
by Sonex1243
You guys make it look so easy! Half way through the left wing ribs now that the annual has been done, just doing the rib flange clean up.

Re: Cotton Waiex 191 - N191YX

PostPosted: Wed Dec 09, 2015 11:43 pm
by Bryan Cotton
Thanks Ken! Half the battle is convincing yourself that it is easy.

Skeletor:
Image

Re: Cotton Waiex 191 - N191YX

PostPosted: Fri Dec 11, 2015 1:20 am
by Bryan Cotton
Here is my wacky looking setup to true up the wing:
Image

I recomend marking the centerline of the aft spar attach bolt before you rivet the aft spar on. Or for that matter before you rivet the part to the spar.

Starting to cover up the ribs. At this point the skin is merely clecoed to the aft spar.
Image

I am thinking this is a good time to get pilot holes in the aileron hinge. Will probably use just the skin as a template.

Re: Cotton Waiex 191 - N191YX

PostPosted: Fri Dec 11, 2015 6:26 pm
by Bryan Cotton
Realized I needed pilot holes in the hinges:
Image

I used the other skin to put pilot holes in both hinges. I recommend doing this before you get really going on the wings. Do the flap hinges too.

Re: Cotton Waiex 191 - N191YX

PostPosted: Fri Dec 11, 2015 7:12 pm
by Rynoth
I sacrificed a 48" aluminum ruler to pre-drill all of my piano hinges. One edge of the ruler has the setback for the structure half (I believe I used the stab skins as a template early in the build) and the other edge has the setback for the control surfaces. I used this ruler throughout the build for pretty much all my hinges. The piano hinge holes are pretty much always 1" apart on the whole airframe (1 per lug), just have to be consistent with the proper setback for each piece.

Image

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This setup ended up being handy later in the build when doing engine cowling hinges, seat pan, etc. Plus the ruler is still usable as a ruler!

Re: Cotton Waiex 191 - N191YX

PostPosted: Sat Dec 12, 2015 12:50 am
by Bryan Cotton
Good tip Ryan!

Adam drilling wing skin:
http://youtu.be/tgXf2Ug1XF4

Here is a picture near the end of tonight's labors:
Image

Onto the bottom skin.

Re: Cotton Waiex 191 - N191YX

PostPosted: Sat Dec 12, 2015 12:56 pm
by Bryan Cotton
Drilling time lapse
http://youtu.be/WRm2FkR8huo