Cotton Waiex 191 - N191YX

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Re: Cotton Waiex 191 - N191YX

Postby ScottM-Sonex1629 » Tue Sep 23, 2014 10:58 pm

Bryan,

I assume after you finished posting those pictures last night you polished that skin, and made Adam stay up to debur and rivet all of those angles to the side?

Looking good!
Scott Meyer
Sonex 1629 - Sold...9/2019
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Re: Cotton Waiex 191 - N191YX

Postby Bryan Cotton » Wed Sep 24, 2014 7:40 am

Nope - actually took last night off! I was tired.

October looks to be a busy month. Our troop has two campouts and a high ropes course which will eat 3 weekends. On the free weekend I have outdoor leader training. At work we are starting the replacement of a motor and drive for a test stand, from the old technology to the new. That is my project. Also have to travel to Michigan to accept two other new test stands. I think this will be one of life's interruptions on progress. I probably should have stayed up to polish then made Adam rivet.
Bryan Cotton
Poplar Grove, IL C77
Waiex 191 N191YX
Taildragger, Aerovee, acro ailerons
dual sticks with sport trainer controls
Prebuilt spars and machined angle kit
Year 2 flying and approaching 200 hours December 23
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Bryan Cotton
 
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Re: Cotton Waiex 191 - N191YX

Postby Bryan Cotton » Sat Sep 27, 2014 12:11 pm

My F15-03 rudder pedal mount angle fit poorly. I got it to work on the right side, but the left side was awful. From the prints the parts looked ok, but there was no spec for the holes in the .063 angle. I concluded that some CNC holes were placed badly. Luckily I had a nice piece of alodined 7075 with an angle bent on it. I will prime it too.
Image

Edit: the iphone changed angle into accessory. Good thing the darn phone can't pick up the drill.
Bryan Cotton
Poplar Grove, IL C77
Waiex 191 N191YX
Taildragger, Aerovee, acro ailerons
dual sticks with sport trainer controls
Prebuilt spars and machined angle kit
Year 2 flying and approaching 200 hours December 23
User avatar
Bryan Cotton
 
Posts: 5215
Joined: Mon Jul 01, 2013 9:54 pm
Location: C77

Re: Cotton Waiex 191 - N191YX

Postby Bryan Cotton » Sat Sep 27, 2014 11:31 pm

Left side is all drilled and deburred. Both sides just need edge finishing and polish. Then some rivets.
Image
A pile-O-parts.

Edit: I looked ahead a page. After polishing and riveting, next up is cockpit assembly. Exciting stuff!
Bryan Cotton
Poplar Grove, IL C77
Waiex 191 N191YX
Taildragger, Aerovee, acro ailerons
dual sticks with sport trainer controls
Prebuilt spars and machined angle kit
Year 2 flying and approaching 200 hours December 23
User avatar
Bryan Cotton
 
Posts: 5215
Joined: Mon Jul 01, 2013 9:54 pm
Location: C77

Re: Cotton Waiex 191 - N191YX

Postby Bryan Cotton » Mon Sep 29, 2014 9:52 pm

The polishing has started. Adam and I got this far in 30 minutes.
Image
Headed back over!
Bryan Cotton
Poplar Grove, IL C77
Waiex 191 N191YX
Taildragger, Aerovee, acro ailerons
dual sticks with sport trainer controls
Prebuilt spars and machined angle kit
Year 2 flying and approaching 200 hours December 23
User avatar
Bryan Cotton
 
Posts: 5215
Joined: Mon Jul 01, 2013 9:54 pm
Location: C77

Re: Cotton Waiex 191 - N191YX

Postby Bryan Cotton » Mon Sep 29, 2014 11:23 pm

I think the left side needs one more pass of F9. Right side is set up for the next father-son polish mania.
Image
Bryan Cotton
Poplar Grove, IL C77
Waiex 191 N191YX
Taildragger, Aerovee, acro ailerons
dual sticks with sport trainer controls
Prebuilt spars and machined angle kit
Year 2 flying and approaching 200 hours December 23
User avatar
Bryan Cotton
 
Posts: 5215
Joined: Mon Jul 01, 2013 9:54 pm
Location: C77

Re: Cotton Waiex 191 - N191YX

Postby Bryan Cotton » Tue Sep 30, 2014 9:43 pm

Polishing continues!
Image
Bryan Cotton
Poplar Grove, IL C77
Waiex 191 N191YX
Taildragger, Aerovee, acro ailerons
dual sticks with sport trainer controls
Prebuilt spars and machined angle kit
Year 2 flying and approaching 200 hours December 23
User avatar
Bryan Cotton
 
Posts: 5215
Joined: Mon Jul 01, 2013 9:54 pm
Location: C77

Re: Cotton Waiex 191 - N191YX

Postby ScottM-Sonex1629 » Tue Sep 30, 2014 10:41 pm

Now I see your secret for fast polishing! Forced child labor! I like it!

It's great to see your son keeping an interest with the project after the first year.
Scott Meyer
Sonex 1629 - Sold...9/2019
ScottM-Sonex1629
 
Posts: 441
Joined: Sun Aug 11, 2013 10:00 pm
Location: Dublin, Ohio (MRT)

Re: Cotton Waiex 191 - N191YX

Postby Bryan Cotton » Wed Oct 01, 2014 1:35 pm

No forcing there - however he is a teenager and has school, friends, and activities. I do a lot is drudgery at night and pull him back in for the fun stuff. Sometimes he gets away from the project and that is ok.
Bryan Cotton
Poplar Grove, IL C77
Waiex 191 N191YX
Taildragger, Aerovee, acro ailerons
dual sticks with sport trainer controls
Prebuilt spars and machined angle kit
Year 2 flying and approaching 200 hours December 23
User avatar
Bryan Cotton
 
Posts: 5215
Joined: Mon Jul 01, 2013 9:54 pm
Location: C77

Re: Cotton Waiex 191 - N191YX

Postby Bryan Cotton » Wed Oct 01, 2014 11:49 pm

I am through F9 on the nose skins. Onto C. Not tonight though!
Image
Bryan Cotton
Poplar Grove, IL C77
Waiex 191 N191YX
Taildragger, Aerovee, acro ailerons
dual sticks with sport trainer controls
Prebuilt spars and machined angle kit
Year 2 flying and approaching 200 hours December 23
User avatar
Bryan Cotton
 
Posts: 5215
Joined: Mon Jul 01, 2013 9:54 pm
Location: C77

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