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Re: Cotton Waiex 191 - N191YX

PostPosted: Sun Jul 14, 2019 12:22 pm
by Bryan Cotton
Here is that tricky corner.
baffle done.jpg


We riveted fences under the inlets for sealing that section.
IMG_20190714_104114979.jpg

Re: Cotton Waiex 191 - N191YX

PostPosted: Sun Jul 14, 2019 5:51 pm
by Bryan Cotton
Here is my baffle/splash shield riveted up.
solid rivet baffle.jpg


It sticks down the breather hole and blocks any direct path for oil to get to the breather.
splash shield baffle.jpg

Re: Cotton Waiex 191 - N191YX

PostPosted: Mon Jul 15, 2019 8:39 am
by thomasjones42
In terms of blocking splashed oil from entering the crankcase vent, the Aerovee kit has a thin louvered plate that fits under the anodized plate which appears to be for the same purpose. However, the assembly instructions say to not use this louvered plate. Anybody know why?

Tom Jones
Onex 0133
Aerovee turbo

Re: Cotton Waiex 191 - N191YX

PostPosted: Mon Jul 29, 2019 11:13 pm
by Bryan Cotton
Tom,
I don't know why.

Meanwhile, a major milestone: I got my younger son to work on the airplane.
more paint going on.jpg


Adam wrapping the exhaust.
wrap job.jpg


Adds about 1 lb per side.
thats a wrap.jpg

Re: Cotton Waiex 191 - N191YX

PostPosted: Thu Aug 01, 2019 11:36 pm
by Bryan Cotton
Exhaust is on, including EGT probes. Here are our painted tail tips:
orange tail tips.jpg

Re: Cotton Waiex 191 - N191YX

PostPosted: Sat Aug 03, 2019 6:39 pm
by Bryan Cotton
After nearly 3 years we pulled the wings down off their racks. They were dusty.
undusting wings.jpg


We have to polish the right wing gap doubler before we put them on.
getting ready for wings on.jpg


Exhaust system, ignition system, baffling ready to go. This is cool.
engine details underneath.jpg


For any locals, the 47th annual Poplar Grove fly in is Sunday, August 18th.

Re: Cotton Waiex 191 - N191YX

PostPosted: Sun Aug 04, 2019 7:18 pm
by Bryan Cotton
We had not installed the aileron bellcrank covers yet. I'm working that while Adam polishes the wing root fairing.
aileron bellcrank cover.jpg

Re: Cotton Waiex 191 - N191YX

PostPosted: Tue Aug 06, 2019 2:12 pm
by Bryan Cotton
Flap and ailerons are installed on the left wing. Right side next. Then we put the wings on. We rolled the Waiex out while we were reshuffling stuff in the hangar.
Waiex rollout.JPG

Re: Cotton Waiex 191 - N191YX

PostPosted: Tue Aug 06, 2019 7:53 pm
by Sonex1517
Woo hoo! Awesome Bryan!

Best way to dust off those wings is to get airflow over them.....

Re: Cotton Waiex 191 - N191YX

PostPosted: Wed Aug 07, 2019 11:09 pm
by Bryan Cotton
Wings on!

wing walk.jpg


wings on from front.jpg


wings on from above.jpg