Instrument panel corner plates

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Instrument panel corner plates

Postby Bryan Cotton » Sat Apr 03, 2021 10:39 am

Hey all,
I can't get the top corner rivets on my WIX-F04/05 corner plates.
tricky corner rivets.jpg
tricky corner rivets.jpg (107.86 KiB) Viewed 2788 times


There should be a row of 4 on the vertical, but the top one seems impossible on both sides.

I may be able to get them if I remove the reinforcements under the longeron where the windshield bow goes through. Those parts are SNX-F14-04 longeron doubler. It would mean drilling out 8 rivets per side and then unbolted the bow.

Anybody have any wisdom here?
Bryan Cotton
Poplar Grove, IL C77
Waiex 191 N191YX
Taildragger, Aerovee, acro ailerons
dual sticks with sport trainer controls
Prebuilt spars and machined angle kit
Year 2 flying and approaching 200 hours December 23
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Re: Instrument panel corner plates

Postby XenosN42 » Sat Apr 03, 2021 2:50 pm

-- Michael
OneX N169XE
author of the 'Flight Data Viewer'
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Re: Instrument panel corner plates

Postby Bryan Cotton » Sat Apr 03, 2021 8:02 pm

Thanks Michael. Im pretty much up to speed on all those tricks. The clearance is so bad I can't even get the rivet in. I'm not sure any of my wedges would allow me to pull it anyway, the longeron doubler is a killer.
Bryan Cotton
Poplar Grove, IL C77
Waiex 191 N191YX
Taildragger, Aerovee, acro ailerons
dual sticks with sport trainer controls
Prebuilt spars and machined angle kit
Year 2 flying and approaching 200 hours December 23
User avatar
Bryan Cotton
 
Posts: 5040
Joined: Mon Jul 01, 2013 9:54 pm
Location: C77

Re: Instrument panel corner plates

Postby peter anson » Sun Apr 04, 2021 4:42 am

How about inserting the rivet from the front? It'll still be tight but at least the longeron doubler won't be in the way.

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Re: Instrument panel corner plates

Postby Bryan Cotton » Sun Apr 04, 2021 8:10 am

I had considered that also Peter. I'm not sure I have room with all the panel stuff installed. I'll look again. I take it everybody got that rivet in except me?
Bryan Cotton
Poplar Grove, IL C77
Waiex 191 N191YX
Taildragger, Aerovee, acro ailerons
dual sticks with sport trainer controls
Prebuilt spars and machined angle kit
Year 2 flying and approaching 200 hours December 23
User avatar
Bryan Cotton
 
Posts: 5040
Joined: Mon Jul 01, 2013 9:54 pm
Location: C77

Re: Instrument panel corner plates

Postby Scott Todd » Mon Apr 05, 2021 4:25 pm

How about just stick a 4-40 bolt and nut in there. You can get the nuts in nylock style. Hardware store should have them.
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Re: Instrument panel corner plates

Postby BRS » Mon Apr 05, 2021 7:40 pm

That's basically how I did it.

Panel_new copy.jpg
Panel_new copy.jpg (209.92 KiB) Viewed 2591 times
-Brock
Sonex-A (s/n 1013)
R2300, P-tip 54/50
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V16, TT22
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Re: Instrument panel corner plates

Postby Bryan Cotton » Tue Apr 06, 2021 12:15 am

Thanks all for the ideas. I had considered a #6 screw but I'd have trouble getting it in the hole also. The back side is sort of blocked by rivet tails.
Bryan Cotton
Poplar Grove, IL C77
Waiex 191 N191YX
Taildragger, Aerovee, acro ailerons
dual sticks with sport trainer controls
Prebuilt spars and machined angle kit
Year 2 flying and approaching 200 hours December 23
User avatar
Bryan Cotton
 
Posts: 5040
Joined: Mon Jul 01, 2013 9:54 pm
Location: C77

Re: Instrument panel corner plates

Postby Scott Todd » Tue Apr 06, 2021 12:52 pm

Drill out the interfering rivets and then add the bolt/nut. Then just replace the rivets.
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Re: Instrument panel corner plates

Postby Bryan Cotton » Tue Apr 06, 2021 2:49 pm

Scott Todd wrote:Drill out the interfering rivets and then add the bolt/nut. Then just replace the rivets.

I could, but they are under the canopy and would be a challenge. I think I may try to drill out the closest flush rivet and see if I can get my rivet in, and my rivet gun with the ground down nosepiece.
Bryan Cotton
Poplar Grove, IL C77
Waiex 191 N191YX
Taildragger, Aerovee, acro ailerons
dual sticks with sport trainer controls
Prebuilt spars and machined angle kit
Year 2 flying and approaching 200 hours December 23
User avatar
Bryan Cotton
 
Posts: 5040
Joined: Mon Jul 01, 2013 9:54 pm
Location: C77


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