Re: Cracked canopy
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Sika Adhesive...…….Canopies
The comment about using Sika adhesive for the canopy is NOT the total answer. The RV crowd have been getting mixed results with that method. There was a "posting" on www.vansaiforce.net only a couple months ago of an RV-7 tip up canopy with a 6" long crack starting at the bottom right side and going up. This was before the airplane ever flew. The same results happened to an RV-8 last Fall on a "low time" airplane that used Sika adhesive. There were NO holes or screws in either of these canopies.
I have done 4 RV tip up canopies over the last 30 years and have never used Sika adhesive and have never had a crack on any of those canopies. I think the problem is builders do not pay enough attention to "edge finishing" of the plexi. You need to be fanatical about getting a smooth, rounded edge.....I use a "scraper" and then finish off with emery cloth (320 and then 400). Of course you want to use "plastic drills" to drill the initial holes and then up-sized with a ONE FLUTE dull step drill. This is to avoid those "spider web" cracks radiating from those attach holes......they will come back to haunt you sooner or later.
My Onex canopy turned out very well and I do not expect any surprises in the future.
Gordon...…….Hummel 2400...…..Onex
The comment about using Sika adhesive for the canopy is NOT the total answer. The RV crowd have been getting mixed results with that method. There was a "posting" on www.vansaiforce.net only a couple months ago of an RV-7 tip up canopy with a 6" long crack starting at the bottom right side and going up. This was before the airplane ever flew. The same results happened to an RV-8 last Fall on a "low time" airplane that used Sika adhesive. There were NO holes or screws in either of these canopies.
I have done 4 RV tip up canopies over the last 30 years and have never used Sika adhesive and have never had a crack on any of those canopies. I think the problem is builders do not pay enough attention to "edge finishing" of the plexi. You need to be fanatical about getting a smooth, rounded edge.....I use a "scraper" and then finish off with emery cloth (320 and then 400). Of course you want to use "plastic drills" to drill the initial holes and then up-sized with a ONE FLUTE dull step drill. This is to avoid those "spider web" cracks radiating from those attach holes......they will come back to haunt you sooner or later.
My Onex canopy turned out very well and I do not expect any surprises in the future.
Gordon...…….Hummel 2400...…..Onex