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Re: Funky Exhaust Stack

They are stainless. You can clean that up. I'd pressurize it with a shop vac and use soapy water to check for a leak. Any good welder could fix that.
by Bryan Cotton
Sat Apr 13, 2024 6:33 pm
 
Forum: Sonex
Topic: Funky Exhaust Stack
Replies: 10
Views: 593

Re: Cotton Waiex 191 - N191YX

Got to meet Jeff and Angie today. Waiex 191 and 196. Airport is 02C.
Waiexes at 02C.png
by Bryan Cotton
Sat Apr 13, 2024 6:03 pm
 
Forum: Photo Album
Topic: Cotton Waiex 191 - N191YX
Replies: 1521
Views: 4007189

Re: When to polish?

Definitely before riveting. Sacrifice a folding table to the Polishing Gods.


by Bryan Cotton
Sat Apr 13, 2024 5:59 pm
 
Forum: Finish methods
Topic: When to polish?
Replies: 9
Views: 514

Re: Save $700 to $800

Interesting. On the A model they didn't supply the hardware. Aircraft Spruce had a Sonex hardware kit based on the list. Oddly I got two tailwheels in my kit. That's ok as we will wear out the first one. We still bought plenty of hardware after the kit, especially shorter bolts than what was called ...
by Bryan Cotton
Sat Apr 13, 2024 10:55 am
 
Forum: Sonex-B / Waiex-B
Topic: Save $700 to $800
Replies: 2
Views: 169

Re: Tailbeacon on a Waiex

Is Waiex middle small rudder too small for tailbeacon? I don't think it is too small. But I skipped the mini-rudder for 2 reasons: 1) You have to get wires across the moving rudder to the non-moving fuselage. Can be done, lots of antique Cessnas etc with this setup. 2) Adding weight on the trailing...
by Bryan Cotton
Fri Apr 12, 2024 1:57 pm
 
Forum: Avionics and Instruments
Topic: Tailbeacon on a Waiex
Replies: 8
Views: 1124

Re: Buying wire

At Sikorsky and Collins we pretty much use shielded wire for everything. May be overkill for our application, but for the strobes I'd recommend shielded wire. Terminate the shield to ground on one end, whatever your grounds are in the airplane inside the cockpit.
by Bryan Cotton
Fri Apr 12, 2024 1:23 pm
 
Forum: Electrical System
Topic: Buying wire
Replies: 7
Views: 493

Re: Tailbeacon on a Waiex

I'm curious if other Waiex builders see this as a good ADSB option or not. Should we tool up to make one or a run of them?
by Bryan Cotton
Thu Apr 11, 2024 7:59 pm
 
Forum: Avionics and Instruments
Topic: Tailbeacon on a Waiex
Replies: 8
Views: 1124

Re: Possible cracked engine mount (Sonex-A)

How about torque seal across the suspected crack?
by Bryan Cotton
Thu Apr 11, 2024 6:56 pm
 
Forum: Other Engines
Topic: Possible cracked engine mount (Sonex-A)
Replies: 8
Views: 466

Re: Tailbeacon on a Waiex

One of the challenges we face is that the lock ring that holds the tailbeacon in place is designed for a vertical trailing edge. The Waiex trailing edges of the tips are not vertical. We were going to use the supplied aluminum lock ring and fair it into the tail, but having the mounting screws verti...
by Bryan Cotton
Wed Apr 10, 2024 10:53 pm
 
Forum: Avionics and Instruments
Topic: Tailbeacon on a Waiex
Replies: 8
Views: 1124

Re: Fairlead Mount Blocks

I was going to say wear, but then I remembered the nylon insert.
Image

How much weight does it save?
by Bryan Cotton
Wed Apr 10, 2024 10:46 pm
 
Forum: Sonex-B / Waiex-B
Topic: Fairlead Mount Blocks
Replies: 6
Views: 344
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